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Meeting MS&T26: Materials Science & Technology
Symposium Advanced Materials for Harsh Environments
Presentation Title Ultrafast 10.6 µm CO₂ Laser Sintering of SiC–Oxide Ceramic Systems for Environmental Barrier/Thermal Barrier Coating Applications
Author(s) Gideon C. Irogbele, Sidhartha Sarkar, Kelvin Sanchez, Fei Peng
On-Site Speaker (Planned) Gideon C. Irogbele
Abstract Scope Ultra-fast laser sintering enables rapid material processing through highly localized energy delivery over extremely short timescales, allowing precise control of densification. Silicon carbide (SiC) combined with rare-earth oxides such as yttrium disilicate (Y₂Si₂O₇) and gadolinium zirconate (Gd₂Zr₂O₇) is widely studied for environmental and thermal barrier coatings (EBC/TBCs) in high-temperature turbine applications. However, their behavior under ultra-fast laser processing remains insufficiently understood. In this study, SiC–oxide composite coatings are fabricated via a slurry-based method and patterned into a 10 × 10 microarray of 500 µm × 500 µm squares within a 5 mm × 5 mm region. The samples are processed using a 10.6 µm CO₂ laser under an inert atmosphere. Microscopy reveals clear spatial variations in densification, with central regions exhibiting greater densification due to higher local energy input. These results highlight the role of laser energy distribution in controlling densification during ultra-fast processing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Alloyed Diffusion Coatings on Brass for Enhanced Corrosion Resistance in Harsh Environments
Bridging Atomic and Continuum Scale Simulations for Materials in Extreme Environments
Comparative Study of Thin Polymeric Materials for Use in Large-Area, Low-Mass Pressure Windows for Heavy-Ion Detectors
Effect of High Valence Doping on High Temperature Properties of Zirconia
Enhanced γ-Ray Attenuation of Nanostructured Composite Materials
From Lab to Engine: Validating EBCs for SiC/SiC Composites
Grain Size Effects on Microstructural Evolution and Mechanical Properties of Neutron Irradiated Grade 91 Ferritic/Martensitic Steel
High-Temperature Oxidation Behavior of TiNb-Based Multi-Principal Element Alloys at 600-1100 °C
Hydrogen Environment Assisted Cracking Behavior of Binder Jet Printed 17-4PH Stainless Steel
Machine Learning Assisted Quantification of Microstructural Evolution and Multiscale Mechanical Properties of HP40Nb Reformer Alloy at 950°C
Mechanisms of Oxide Loss During Laser Powder Bed Fusion of Oxide Dispersion-Strengthened Alloys
Microstructural Evolution and Mechanical Response of Compressed Martian and Lunar Regolith Simulant Pellets
Oxidation Mechanism and Oxidation Kinetics of (Tb2-xYx)O3 Solid Solutions
Processing and Characterization of Gadolinium Aluminum Perovskite/Gadolinium Zirconate Laminate Composites
Single Event Effect Sensitivity of GaN Devices with Femtosecond Pulsed Laser Probing
Superior Molten Salt Corrosion Stability of an Entropy-Based Alloy
The Extreme and Harsh Environment of Steels on Railway Applications
Thermal Energy Storage Performance of Natural Bituminous Carbon and Biomass-Derived Activated Porous Carbon as Carrier: A Comparison Study with Commercial Carbon
Through-Thickness Texture Evolution in BCC Niobium During Cold Rolling: A Two-Scale ABAQUS/Explicit–DAMASK Study
Tungsten-Integrated Photopolymer Composites Fabricated via Vat Photopolymerization for Extreme Chemical and Radiation Environments
Ultrafast 10.6 µm CO₂ Laser Sintering of SiC–Oxide Ceramic Systems for Environmental Barrier/Thermal Barrier Coating Applications
Workflow of Characterization for Superconductors

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