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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Design, Materials, Manufacturing, Challenges and Applications
Presentation Title Unveiling Creep-Induced Microstructural Changes in 3D-Printed ODS Alloys via Advanced SEM-Based Characterization.
Author(s) Subham Chattoraj, Johan Westraadt, Andreas Bezold, Timothy M Smith, Michael J Mills
On-Site Speaker (Planned) Subham Chattoraj
Abstract Scope Oxide dispersion strengthened (ODS) alloys have remarkable high-temperature creep properties, however, their wide scale application has been limited by processing and scalability challenges. Recent advancements in additive manufacturing provided a scalable pathway to fabricate ODS-strengthened alloys via laser powder bed fusion, resulting in an optimized solid-solution ODS alloy, called GRX-810, with grain boundary carbides and exceptional high-temperature creep strengths. While TEM is commonly used to analyse the oxide and carbide distributions within the metal matrix, it is limited by the local area and analyzing complexity. Here, we present an alternative SEM-based approach to investigate the evolution of oxide and carbide distributions and dislocation structures in the crept sample using advanced SEM techniques including ECCI, EDS, EBSD, RKD, TKD and high-resolution imaging. Through this multimodal approach, we correlate the creep behaviour with the evolution of these microstructural features to rationalize the exceptional high-temperature strength of GRX-810.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comprehensive Characterization of Gradient Properties and Feasibility Mapping Across the Cr-Fe-Ni Ternary Alloy Space
Accelerating Forging Process Through the Industrialization of Additively Manufactured Preforms: Process Selection, Testing, and Evaluation
Acoustic Energy Assisted Shaping and Joining Process of Metals for In-Space 3D Printing Applications
Additive Manufacturing of High-Strength Al-Ti Composites
Additive Manufacturing of High Density Ultra High Temperature Ceramics for Aerospace Applications
Additive Manufacturing of Multifunctional Fe–Cr–Al-Base Alloys via Laser Powder Bed Fusion
Advancement in Alloys Performance Through Additive Manufacturing with Breakthrough Properties Improvement Without Modifying Alloys Chemistry
Advancing Automotive Lightweighting: Heat-Treatment Optimization and rapid Additive Manufacturing of AlSi10Mg Alloy for Body and Chassis Systems
Augmenting Standard Thermal Analysis to Evaluate Thermoelastic Reversibility in Additively Manufactured Ti-Rich Classes of NiTi Shape Memory Alloys
Breaking the Myth of Spherical Powders: Pure Tungsten Manufactured by Electron Beam Powder Bed Fusion (PBF-EB) Using Cost-Effective Powder of Irregular Shape
Comparative Study on Irradiation Resistance of Additively Manufactured 316L Stainless Steel and CoCrFeNi High-Entropy Alloys
Design of New NiCoCr Alloys for Additive Manufacturing through High-Throughput Experiments
Drift and Repeatability of Aerosol Jet Printing Process Parameters
Effect of Dilution on Fabricated Functionally Graded Materials Compositions: Modelling and Mitigation Strategies Validated Using the Ni-, Fe-, Cu- Alloy System
Effect of Recrystallization on the Fatigue Properties of SS316L–Inconel 718 Bimetallic Medium-High Entropy Alloy Fabricated by Laser Powder Bed Fusion
Enhance Electrical Conductivity and Mechanical Properties of Cu-Cr Alloys Through Rapid Directional Solidification During Laser Powder Bed Fusion
Evolution of Solidification Microstructure in Laser Powder Bed Fusion: Role of Epitaxy, Growth Direction, and Thermal Gradients
Exploring Additive Friction Stir Deposition of a Novel 5xxx Aluminum Alloy
Fabrication of Carbon Nanotube-Reinforced Metal Matrix Composites via Additive Manufacturing
Fatigue and Microstructural Characterization of Laser Powder Bed Fused CuNi30 Alloy
Functionally Graded Wear-Resistant Lightweight Steel Manufactured by Laser Powder Bed Fusion Deposition
High-Throughput Thermo-Mechanical Testing of Additively Manufactured Materials
Hybrid Multi-Axis Additive and Subtractive Manufacturing: Toolpath Design and Simulation for Thermal and Geometric Control
Impact of Defects and Geometric Deviations on the Mechanical Performance of Laser Powder Bed Fusion Fabricated Plate-Lattice Structures
Incorporating Residual Stress and Surface Condition in a Fracture Mechanics Based Criteria for Curvature of Additively Manufactured Parts
Influence of Feedstock and Heat Treatment on Cold Spray Additive Manufacturing of Al 7075
Latest Developments in HIP and High-Pressure Heat Treatment for Additive Manufacturing
Manufacturing of Jet Turbine Engine Exhaust System with Optimized Geometry by Laser Powder Bed Fusion of Cu-Based Alloys
Mechanical Behavior of CuSnNi Components Manufactured by Laser Powder Bed Fusion
Mechanical Strength of Interfacial Bonds of Multi Material FGMs Using Laser Powder Bed Fusion
Microstructural Characterization and Mechanical Behavior of Ti6Al4V After Hybrid Directed- Energy Deposition (DED) - Wrought Processing
Microstructural Evaluation of Thin-Wall Sections of 316L Stainless Steel Produced by Laser Powder-Bed Fusion Processing
Microstructural Evolution and Mechanical Response of LPBF-Fabricated IN718/SS316L Functionally Graded Materials
Microstructure and Mechanical Properties Correlation of Additively Manufactured IN939 Superalloy
One Go Approach on Developing Topologically Interlocked Materials (TIMs) via Fused Filament Fabrication Process
Optimizing Three-Dimensional Topologies of Random Materials with Short-Range Order
Passively Deployable Shape Memory Alloy Heat Pipes for Small Satellite Thermal Management
Plasma-Jet Printing for Surface Modification and Self-Sintered Multi-Material Deposition
Process Parameter Control of Submicron Particle During Immiscible Alloy Rapid Solidification via LPBF
Role of Minor Composition Changes in Driving Uncertainty in the Mechanical Properties of AM Fabricated Materials
Scan Strategies and Grain Growth of Laser Powder Bed Fusion 316L Stainless Steel
SolidStir® Additive Manufacturing for Structural Repair
The Effect of Geometry on the Microstructure and Crystallographic Texture of Haynes 282 Superalloy Produced via Electron Beam Powder Bed Fusion
The Influence of LPBF Parameters on Surface Roughness and Corrosion Behavior of CoCr Alloys
Tunable Mechanical Properties and Flowability of SUS316L Steel Foam Fabricated via Material Extrusion Additive Manufacturing
Unveiling Creep-Induced Microstructural Changes in 3D-Printed ODS Alloys via Advanced SEM-Based Characterization.

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