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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Pyrometallurgical Off Gas Handling, Processing and Cleaning
Presentation Title Effects of Impurities on Sulfuric Acid Catalyst: An Experience-Based Perspective.
Author(s) Martin Ariel Alvarez, Bill Goodell
On-Site Speaker (Planned) Bill Goodell
Abstract Scope The gas cleaning section is essential for preserving catalyst activity in sulfuric acid plants. When gas cleaning is inadequate, contaminants reach the catalyst beds, causing increased emissions, pressure drop buildup, or the need to reduce production rates to comply with regulations or avoid blower limitations. The impact of these contaminants varies significantly depending on their nature. For example, inert dust tends to cover the catalyst surface mechanically, causing a gradual loss of melt and increased pressure drop. Other chemicals in the gas phase react with the catalyst’s active phase or support, causing loss of activity, altered mechanical strength — or both. Furthermore, catalyst beds within a sulfuric acid converter experience very different operating condition. The same contaminant can behave differently in the different beds. In this paper, Topsoe shares empirical evidence gathered over several years regarding how different contaminants affect different catalyst beds and overall plant performance.
Proceedings Inclusion? Planned:
Keywords Environmental Effects, Copper / Nickel / Cobalt, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Basic Overview of the Slag Foaming Phenomenon in Electric Arc Furnace Steelmaking
Advanced Design of Post-Combustion and Drop-Out Chamber for Optimal Emission Reduction in TRF (Tilting Refining Furnace) Copper Refining Plants
Effects of Impurities on Sulfuric Acid Catalyst: An Experience-Based Perspective.
Fluid-Dynamic Modeling and Operational Assessment of the Reactor in the Sulfuric Acid Plant of the Ilo Copper Smelter
Hybrid Modeling for Gas Cleaning Optimization in Non-Ferrous Furnace Systems
Off-Gas Processing for Sustainable E-Waste Recycling at Aurubis Richmond
Pre-Reduction Concepts for Manganese Ferroalloys Production
Prediction and Dynamic Scheduling of Off-Gas in Iron and Steel Enterprises: Trends and Challenges
Pyrometallurgical Off-Gas Handling: Innovations for Designing Gas Cleaning Plants
Research on Integrated Recycling and Utilization Technology of CO in Sintering Flue Gas
Smelter Off-Gas Systems: Evolving Practices, Design Strategies and Operational Enhancements From Recent Projects
Testwork-Driven Off-Gas Systems Design for Novel Pyrometallurgical Applications
The Impact of Secondary and Recycled Feeds on Waste Heat Boilers
The ISASMELT™ Technology Development Path to Becoming the Cleanest Base Metal Smelting Technology

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