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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Novel multi-sensor platform based on in-line 2D-X-Ray diffraction and dynamics systems approach for real-time monitoring of transient microstructures & properties of additively manufactured metals
Author(s) Puskar Pathak
On-Site Speaker (Planned) Puskar Pathak
Abstract Scope Effective quality control of metal additive manufactured (AM) parts is indispensable to assure their structural integrity and performance. Offline inspection and characterization are essential tools in assessing quality of metal AM parts, but they do not provide a direct insight into structural development in a dynamic rapid solidification process. This research work emphasizes the development of real-time, insitu sub-surface and bulk structural analysis of AM parts during fabrication with various insitu-sensors. 316L SS metal parts were fabricated using direct energy deposition (DED) technique with integrated multi-sensors and in-line 2D X-ray diffraction tool for real-time process monitoring and structural analysis. This real-time process and structural data were correlated with printing process parameters and data from micro-computed tomography (CT), microscopy and mechanical properties of fabricated parts. This work's outcome can bridge the critical knowledge gap between process conditions and structure and ensure AM parts are produced with minimal defects and desired properties.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect of Beam Shaping on Ratio Pyrometric Temperatures in DED-LB/M
Electrical 3D-Printing Process Monitoring Methods
In-situ Nondestructive Evaluation of Residual Stresses in Directed Energy Deposition
Laser Beam Profiling and High-Temperature Thermal Conductivity Measurements with a Commercial Camera
Leveraging Multi-Modal ISPM for Rapid PBF-LB Qualification
Mitigating Printing Anomalies in Aerosol Jet Printing: A Data-Driven Approach for Process Planning and Optimization
Novel multi-sensor platform based on in-line 2D-X-Ray diffraction and dynamics systems approach for real-time monitoring of transient microstructures & properties of additively manufactured metals
Real-time Defect Detection in Additive Manufacturing via In Situ Backscattered Electron Imaging
Real-Time Infrared Thermography on Inconel 718 With CT scan & Surface Roughness Analysis
Recovery and Processing of Metal Feedstock Powder for Re-Use in Cold Spray Deposition
Spatter Generators: Sizes, Locations, and Morphologies of Ejecta from Laser Powder Bed Fusion
Sub-surface thermal measurement in additive manufacturing via machine learning-enabled high-resolution fiber optic sensing
Thermal Imaging with Off-The-Shelf Color Cameras Yields New Insights to Melt Pool Physics in AM Processes
TOPS: A High-Throughput, Laser-Based Method for Measuring Thermal Conductivity in Additive Manufactured and Other Materials
Ultrasonic measurements for in situ material characterization in hybrid additive manufacturing

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