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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advanced Materials for Energy Conversion and Storage 2026
Presentation Title Fabrication of Hierarchical Electrodes using Nanoporous Copper and Enhancing Mechanical Strength via Nickel Electrodeposition
Author(s) Aishwarya Thotta Jayachandran, Bruno Azeredo
On-Site Speaker (Planned) Aishwarya Thotta Jayachandran
Abstract Scope Nanoporous copper (NP-Cu) electrodes have the potential to be used in energy storage, batteries and sensing applications. The high-surface-area NP-Cu electrode (5 m2/g) was fabricated by open-die casting a hybrid feedstock of NP-Cu powders (15 - 35nm pores), synthesized through chemical dealloying and copper nanoparticles. However, their poor mechanical strength hinders their broader applications. This study addresses this limitation by electrodepositing a mechanically durable metal such as Nickel using optimized pulsed current technique. Uniform electrodeposition of Ni (6% atomic concentration) on NP-Cu electrodes was achieved using optimal parameters of 250mA and 7% duty cycle, effectively mitigating ion depletion near electrode surface. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) analyses, confirmed homogenous Ni distribution while retaining nanoporosity at the surface and cross-section. These electrodes demonstrated improved structural integrity, enabling machinability as opposed to their uncoated counterparts. Ongoing studies involve tensile testing, surface area analysis and further process optimization.
Proceedings Inclusion? Planned:
Keywords Copper / Nickel / Cobalt, Electrometallurgy, Energy Conversion and Storage

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