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Meeting MS&T25: Materials Science & Technology
Symposium 2025 Graduate Student Poster Contest
Presentation Title SPG-28: Advanced Resin Transfer Molding Processing with Additive Manufacturing For Composite Aerospace Components
Author(s) Alec Macchia, Khalid Aldhahri, Daniel Young
On-Site Speaker (Planned) Alec Macchia
Abstract Scope Liquid composite molding (LCM) encompasses multiple composite manufacturing techniques and provides structured and useful alternatives to the open-mold methods that are more common in industry. Resin transfer molding (RTM) is a highly efficient process within the LCM family for use with carbon fiber composites. Additive manufacturing (AM) can be used for the fabrication of tooling molds; greatly reducing cost and lead time, particularly during the design stage of component development. AM materials can also act as core inserts to enhance the mechanical properties of composite components. This research presents a manufacturing process for a C-channel structural component with varied thickness and AM core inserts for aerospace applications. Preliminary findings demonstrate the potential of AM-supplemented RTM for aerospace structures. Recommendations for future research aim to further improve process efficiency and repeatability of finished components.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

SPG-10: Microstructural and Mechanical Evaluation of Stainless Steel 316L Flake-Reinforced Vitreous Enamel Coatings
SPG-11: Continuum Sintering Models to Predict the Constitutive Parameters for Isotropic Sintering of Ceramics
SPG-12: Design and Optimization of Ni-Mo-W-Cr-Al-Ti Alloys for High-Temperature Applications
SPG-13: Exploring the Interaction of Plastic Anisotropy and Strain-Rate Sensitivity for a 6061-T6 Aluminum
SPG-14: Investigate the Wear Behavior for Magnesium Alloys (AS41) and (AS41+C)
SPG-15: Optimizing Design & Loading Parameters for Zirconia Compact Tension Testing
SPG-16: Silica Fiber–Based Thermal Mapping of Solid Shell Growth in Peritectic Steels Using a Continuous Casting Mold Simulator
SPG-17: Numerical Investigation of Gas Stirring in Oval-Shaped Ladles: Effects of Plug Activation and Injection Rate
SPG-18: Optical Fiber–Based Safety Monitoring in Electric Arc Furnaces
SPG-19: Space-Materials Testing Advanced Research with Laser Initiated Tunable Environment (STARLITE)
SPG-1: Additively Manufactured AlCoCuFeNi – Microstructure, Internal Defect, Soft Magnetic and Mechanical Response
SPG-20: Design, Simulation, and 3D Printing of Tesla Valves for Biomedical Fluidic Applications
SPG-21: Dynamic Atomic-Scale Electron Avalanche Breakdown in Solid Dielectrics
SPG-22: Developing MXene/Self-Healable Polymer Composites to Enhance the Longevity of Silicon Anodes for Sodium-Ion Batteries
SPG-23: Electrospinning Barium Titanate Nanofibers and Processing Related Issues in Aqueous Media
SPG-24: Hybrid Carbon Nanostructure Obtained by Plasma Enhanced Chemical Vapor Deposition of Vertically Aligned Carbon Nanofibers on Compressed 3D Graphene
SPG-25: Synergistic Enhancement of Mechanical and Tribological Properties of Multiwalled Carbon Nanotubes Reinforced Inconel 718 Composites
SPG-26: Synthesis and Characterisation of Cu3vSxSe4-X Nanocrystals: Intermediate Bandgap and Potential Solar Energy Applications
SPG-27: Visualization of Doped Microplastics in Soil Using Neutron and X-ray Radiography
SPG-28: Advanced Resin Transfer Molding Processing with Additive Manufacturing For Composite Aerospace Components
SPG-29: Electric Field and Friction Assisted Sintering of Nanocrystalline WC-Co Films: An In-Situ Study
SPG-2: Binder Jet Additive Manufacturing of M2 Tool Steel: Microstructural Control and Mechanical Enhancement via Hot Isostatic Pressing
SPG-30: Advancing Sustainability in Glass Recycling: From Waste Flow Modeling to Novel Applications
SPG-31: Ambient-Processed and Eco-Friendly Semitransparent Perovskite Solar Cells
SPG-32: Beneficiation of Primary Copper Making and Electric Arc Furnace Steelmaking Slags
SPG-33: Characterization of Corrosion Product in X65 Pipeline Steel for CO2 Transport
SPG-34: Photoexcitation-Induced Point Defects in BaTiO3 and TiO2 Nanostructures
SPG-3: Deformation Kinking in a Laser-Based Powder Bed Fusion-Processed Ti-5Al-5Mo-5V-3Cr Alloy
SPG-4: Microstructure and Mechanical Properties of Direct Energy Deposited Metastable Beta Ti-5Al-5Mo-5V-3Cr Alloy After Post-heat Treatment
SPG-5: Comparison of Derivative-Free and Gradient-Based Minimization for Multi-Objective Compositional Design of Shape Memory Alloys
SPG-6: Innovative Fetal Shunt for Improved Pregnancy Outcomes Enhancing LUTO and Pleural Effusion Interventions
SPG-7: Structural, Thermal, and Antimicrobial Properties of Gallium-Doped Hydroxyapatite
SPG-8: CrNbO4 and CrTaO4 Stability in High Temperature Steam Environments
SPG-9: Mechanical Strength and Microstructural Properties of Multilayer Zirconia After Glass Infiltration

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