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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Aluminum Reduction Technology
Presentation Title Recovery Modes of Zone Current After Anode Change in Aluminum Reduction
Author(s) Chun Li, Xianzhe Zhang, Xingzu Peng, Jun Tie, Yi Meng
On-Site Speaker (Planned) Chun Li
Abstract Scope Anode changing, a major production operation in aluminum electrolysis, is the primary cause of zone anode current fluctuations in reduction cells, significantly reducing the zone’s anode current. As the new anode heats up and participates in electrochemical reactions, the zone current gradually recovers. During recovery, the zone anode current curve may show one or more of three stages: linear, steady, and step-up. The steady stage likely stems from slow dissolution of solidified electrolyte on the new anode surface, while the step-up stage (≈6.2 kA) mostly results from anode changing in an adjacent zone. Anode current recovery in the anode change zone falls into three modes. Among them, the linear-based mode (about 35 %) is the most ideal recovery mode, and the determination coefficient R2 of linear fitting for the recovery curve is ≥0.8; the steady-based mode (about 23 %) includes a steady stage in addition to a linear stage; the step-up-based mode (about 42 %) includes one or more step-up stages, and more than 75 % of the step-up-based curves also include a steady stage. These characteristics of zone anode current recovery can provide a basis for further improving electrolytic production operations and stabilizing reduction cells.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analyze of the Impact of Anode Change and Anode Change Pattern on the Cell Stability
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Characterisation of Off-Gases from an Inert Electrode Aluminium Electrolysis Cell
Characterization and Mitigation of Potshell Exfoliation in Aluminum Electrolysis Cells
Comparative Accuracy of Thermocouples and Thermal Probes in Industrial Cryolite Conditions
Coupled Thermal-Electrical-Mechanical Model for Cathode-Collector Bar Joint Analysis
Deep Learning for Automated Defect Detection and Sorting of Anode Rods in Aluminum Smelters
Determination Method for Aluminum Fluoride Addition Based on Aluminum Electrolysis Cell Operation Data and Its Application
Development and Validation of a Fully Coupled Thermal-Electrical-Mechanical Model of the Anode-to-Stub Connection in Prebake Aluminum Reduction Cells
Development of a Rapid Diagnosis and Treatment System for Anode Effect Based on Zone Anode Current Response in Aluminum Reduction Cells
Dynamic Interaction between Sideledge and Bath in Aluminium Electrolysis Cells
Effect of the Precise Alumina Feeding on the Anode Effect Quenching Based on the Zone Anode Current in Aluminum Reduction Cells
EGA Extended Surface Filter Slim Design
Electrorefining of Highly Alloyed Scrap to Primary Metal
Enhancement of Hydrogen Fluoride Monitoring System in DX Potrooms
Enhancing Potline Reliability and Efficiency Through Intelligent Data Automation and Predictive Insights
Exploratory Study on Aluminum Chloride Electrolysis Using Inert Anode
Granular Blends of Coke and Graphite in the Lying-Beds: Experimental Insights into Their Mechanical and Electrical Properties
High Draft Ventilation in Aluminum Smelters
Hillside GTCs Challenges With Regard to New Regulation Dividing Its HF Stack Emissions
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Improving Metal Tapping Capability of INALUM Pot Tending Machine with Addition of Blow Function for the Ejector
Improving Reliability of Alumina Feeder Cylinder Operation in CD20 Potrooms
Inert Anodes and Wetted Cathodes for Aluminium Production. Principles and Challenges
Inferring Localized Current Patterns and Anodic Incidents Using Hall Sensors for Individual Anode Monitoring
Leveraging the Power of Flexible Discriminant Analysis to Minimize Decision-Making Uncertainty When Predicting Sidewall Failure
Magnesium Primary Production in an Aluminum Smelter
Magnetic Fields and Their Variation in Aluminium Reduction Cells
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Numerical Investigation of the Decreasing Performance of the Cathode Assembly
Optical Investigation of Alumina Dissolution in the Aluminium Electrolysis Cell
Optimization and Energy-Saving Performance of Lining in 420kA Graphitized Cathode Aluminum Reduction Cell
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Reliability Improvements of Metal Crucible Tilters in Potrooms
Research and Application of Energy-Saving Aluminum Reduction Pot with Balanced Aluminum Flow Structure
Research and Application of Mathematical Control Model on 500kA Electrolysis Cell With Graphitized Cathode
Response Characteristics of Zone Resistance to Alumina Feeding in Aluminum Reduction Cells
Smelter Power Modulation and Heat Balance for High Amperage Reduction Cells
Stability Analysis of a 330 kA Cell Retrofitted to Operate at 350 kA Using MHD-Valdis Software
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