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Meeting MS&T26: Materials Science & Technology
Symposium Additively Manufactured Materials for Nuclear Energy
Presentation Title Design and Fabrication of Open-Porous Structures to Advance Nuclear Energy
Author(s) Holden C. Hyer, Alicia Raftery, Denise Lopes, Nedim Cinbiz, Will Cureton, Austen Fradeneck, Nick Woolstenhulme
On-Site Speaker (Planned) Holden C. Hyer
Abstract Scope Additive manufacturing (AM) has fundamentally transformed the design space for nuclear engineering, enabling the fabrication of complex, near-net-shape components, not thought possible to fabricate conventionally. Open-porous structures, engineered lattices in particular, are beyond aesthetic appeal, offering functional advantages: significant mass reduction, optimized thermal management, and accommodation for irradiation-induced swelling or energy absorption. This work explores the deployment of powder-bed and binder-based AM processes to fabricate high-performance metal and ceramic lattice architectures tailored for next-generation nuclear applications. We present case studies on the development of innovative fuel concepts, core assembly chassis, and compact heat exchangers. The discussion will focus on the process-structure-property relationships of advanced materials systems, including radiation-tolerant steels, refractory alloys, and technical ceramics, emphasizing their performance under the extreme environments typical of advanced reactor designs.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Novel Cobalt-Free Nanoprecipitate-Strengthened High-Entropy Alloys for Nuclear Applications
Combinatorial Synthesis and Machine Learning Assisted Refractory Alloy Design
Comparing Microstructure and Mechanical Behavior of Compacted versus Binder Jet Printed and Sintered Zircaloy-4 Powder
Design and Fabrication of Open-Porous Structures to Advance Nuclear Energy
Feasibility Study on the Production of Fuel Pin Spacer Rings in 316L via Laser Powder Bed Fusion
High-Throughput Screening of Additively Manufactured Multi-Principal Element Alloys for Nuclear Applications
Ion Irradiation Response of Additively Manufactured GRX-810 Medium-Entropy Oxide Dispersion Strengthened Alloy
Irradiation Response of Wire Arc Additively Manufactured 316L Stainless Steel: Process, Microstructure, and Defect Evolution
Laser Powder Bed Fusion of Alumina-Forming Austenitic Steel for Lead-Cooled Fast Reactor Applications: Processing and Corrosion Behaviour
Mechanisms of Microstructural Homogenization, Mechanical Property Evolution, and Proton Irradiation Response in HIP-Treated PBF-LB 316L Stainless Steel for LWR Applications
Mesoscale Modeling of Radiation Damage Evolution in Additively Manufactured Austenitic Stainless Steel
Molecular Dynamics Investigation of Helium-Induced Damage in Alloy 800H
Powder Bed Fusion of Polymer-Ceramic Composites for Neutron Radiation Shielding
Stability of Additively Manufactured GRCop-42 for Nuclear Thermal Propulsion
Stereolithography Additive Manufacturing of Lithium-Containing Ceramics for Fusion Energy: Resin Development, Fabrication, and Sintering
The Integration of Ion-Neutron-Modeling Approaches to Accelerate Adoption of Additively Manufactured Steels for Nuclear Energy
Transforming Fabrication: Enabling Nuclear Innovation Through Additive Technologies
Westinghouse Advancements in Additive Manufacturing of Commercial Nuclear Product

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