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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Feedstock Processing for Multifunctional Materials
Presentation Title Accessible Metal Additive Manufacturing Through Thermal Debinding and Sintering of FFF-Printed 316L Stainless Steel
Author(s) Giulio Emanuel Parodi Cantero, Gustavo Ramon Roman Jaquet
On-Site Speaker (Planned) Giulio Emanuel Parodi Cantero
Abstract Scope Metal fused filament fabrication (Metal FFF) offers a low-cost alternative to powder bed fusion, but its adoption is limited in resource-constrained research environments due to the need for solvent or catalytic debinding and controlled-atmosphere sintering. The Virtual Foundry's Filamet™ 316L stainless steel filament instead employs thermal debinding followed by kiln-based sintering, providing a practical processing route with reduced infrastructure requirements for metal additive manufacturing. This work investigates the feasibility of this approach using standard university laboratory equipment. Specimens will be fabricated via FFF and processed through thermal debinding and sintering according to the manufacturer's recommendations. Mechanical characterization will include tensile testing to determine yield strength and ultimate tensile strength, complemented by Vickers hardness measurements. Optical metallography will be used to evaluate grain structure and porosity evolution. The relationship between processing, microstructure, and mechanical behavior will be established to assess the viability of accessible metal FFF in academic environments.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Mechanical Properties, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Hybrid Additive Manufacturing - Forging Approach for Expedited Production of Low-Volume Forged Components
Accessible Metal Additive Manufacturing Through Thermal Debinding and Sintering of FFF-Printed 316L Stainless Steel
Additive Manufacturing of a Co–Fe–Ni–Ti–Cu Complex Concentrated Alloy with Enhanced Mechanical and Magnetic Properties through Thermo-Magnetic Processing
Additive Manufacturing of Ni-Ti-Hf – based High Temperatur Shape Memory Alloys
Advancements in Consolidation of 6061 Al Fabricated through Bound-metal FFF and Vacuum Sintering
Binder Jet-Enabled Wire Feedstock Synthesis Precipitation-Hardening Alloys for Wire Arc Additive Manufacturing
Constitutional Supercooling-Driven Grain Refinement in Laser Powder Bed Fusion of Ni-Fe-X Permalloys
Crystallographic Texture Control in Cu-Al-Mn Shape Memory Alloys via Laser Powder Bed Fusion
Defect Formation and Microstructural Evolution in Powder-Fed Directed Energy Deposition of Al6061
Development, 3D Printing, and Sintering of an Aluminum–Magnesium Alloy Paste for In-Space Manufacturing Applications
Direct Mechanical Exfoliation of MAX Phases in Silicone: Rheological Evolution and Direct Ink Writing Applications
Effect of Powder Metallurgy Processing Parameters on the Microstructure, Magnetic properties of Ni₅₀Mn₃₇Sn₁₃ Heusler Alloy
Effect of Powder Morphology on Print-part Density, Sintering Kinetics, and Residual Pore Architecture in Binder-Jetted MnZn Ferrite
Effects of Post Deposition Annealing on the Microstructure, Phase Evolution, and Magnetic Properties of Laser Directed Energy Deposition NdFeB Magnets
Effects of Powder Morphology and Trace SiO₂ Addition on the Mechanical Reliability and Deformation Behavior of L-PBF Pure Titanium
Electrical-Pulse-Assisted Laser Powder Bed Fusion of TiAl Alloys
Fabrication, Compressive Deformation Behavior, and Energy Absorption Characteristics of AlSi7Mg Single- and Double-Wall TPMS Lattices Produced by Laser Powder Bed Fusion
Fatigue Performance of Material Extruded Additively Manufactured Inconel Alloy
Feedstock Modification to Tune Corrosion and Mechanical Performance of Additively Manufactured Cu-30Ni Alloys.
Heat treatment induced magnetic behavior and microstructure in Fused Filament Fabricated 17‑4 PH Stainless Steel
Hierarchical Microstructure of WAAM Processed Cu-Ni Alloys and Their Susceptibility to Thermal Post-Processing
Homogeneous Joining of Additively Manufactured Polymers Using Friction Spin Techniques with Consumable Tool Pin
Hot isostatic pressing effects on multiscale mechanical properties and chromium-dependent strength retention in LPBF Fe-based shape memory alloys
In-Air Net Shape Metal Additive Manufacturing via Bound Energetics: Processing & Characterization
In Situ Alloying of Ti₃Al by Laser Powder Bed Fusion Using Blended Ti and Al Powders
Influence of Gas Atomization Parameters on the Powder Characteristics of Hastelloy X
Interfacial Defect Formation in Multi-Material Additive Manufacturing: Effects of Laser Wavelength, Powder Composition, and Build-Plate Conditions
Joule-Thomson CO₂ Cooling for Wire Arc Additive Manufacturing (WAAM): Decoupling Productivity from Thermal Accumulation in ER70s-3
Laminated Object Manufacturing of Carbon Nanotube Buckypapers towards Solid 3D Structures
Laser Directed Energy Deposition of NdFeB Permanent Magnets: Establishing a Printability Map for Near-Net-Shape Fabrication
Manufacturing and Characterization of Multifunctional Material Components Using LP-DED Technology
Modeling Electrospray for Powder Synthesis of Refractory Metals
Process–Microstructure Relationships in LPBF-Processed Immiscible Fe–Ag-based Multi-Materials
Process–Structure–Property Relationships in TPMS Lattices: 17-4 PH Stainless Steel TPMS lattice structures fabricated through Fused Filament Fabrication (FFF)
Revealing Melt-Pool Evolution and Crack Formation in Nd-Fe-B Laser Processing by In-Situ Synchrotron X-ray Imaging
Strategies to Improve Microstructure and Properties of Magnetic Shape Memory Alloys Produced via Powder Metallurgical Methods
Tailoring Nd-Fe-B Microstructure via Laser Powder Bed Fusion like Cooling in Melt Spinning
Ultrasonic Atomization-Assisted Direct Y Doping for In Situ ODS Development in 316L Wire–Powder LDED

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