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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Environmentally Assisted Cracking: Theory and Practice
Presentation Title Processing Strategies to Lower Sensitization Rates in 5XXX Series Aluminum Alloys
Author(s) Likun Sun, Gajanan Jayade, Matthew A. Steiner
On-Site Speaker (Planned) Matthew A. Steiner
Abstract Scope As super-saturated solid solutions of Al-Mg, 5XXX series aluminum alloys are susceptible to sensitization via intergranular precipitation of the anodic β-phase, which promotes intergranular corrosion, exfoliation and stress corrosion cracking in marine environments. Due to a slow bulk diffusion rate, the β-phase forms intergranularly following a series of fast diffusion mechanisms governed by microstructural features. Mg primarily reaches the boundaries via pipe diffusion along dislocation cores, then collects into existing precipitates near instantaneously in relative terms due to grain boundary diffusion, leading to a site-saturated nucleation behavior with a precipitate population set at very early sensitization stages. Results presented will demonstrate that introducing small amounts of initial sensitization at temperatures above typical environmental conditions can lead to long-lasting slower subsequent sensitization kinetics in these alloys that extend their service life by up to a factor of two, highlighting how small processing modifications can significantly impact phase transformation pathways.
Proceedings Inclusion? Planned:
Keywords Aluminum, Environmental Effects, Phase Transformations

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comprehensive Study to Evaluate the Sensitization of As-Fabricated Coated TPBAR Cladding
A Mechanistic Understanding of Stress Corrosion Cracking in Stainless Steels Exposed to Chloride-Rich Environments
A Nanoscale Tool for Crack Initiation Investigation
An Inverse Analysis of the Fatigue Crack Process Zone From Far Field Measurements
Assessing the Role of Dislocations in Hydrogen Embrittlement
Atomistic Insights into Hydrogen-Enhanced Localized Plasticity in Steel via Molecular Dynamics Simulations
Atomistic Modeling of Hydrogen Segregation in Polycrystalline Structural Alloys
Chemomechanics of High Temperature Hydrogen Attack
CISCC of 304L and Sensitized 304 Stainless Steel in Atmospheric Conditions
Crack Initiation From Charpy-Type Specimens and Diffusion Coefficient of an X70 Pipe Steel Under Electrochemical Hydrogen Charging
Damage Mechanisms in Aluminum Alloys Under Freeze-Thaw Conditions
Designing and Developing Gaseous In-Situ Testing Infrastructure for Hydrogen Embrittlement Characterization
Effect of Interstitial Elements on Hydrogen Diffusion and Trapping in Austenitic Stainless Steel Wires
Effect of Zn Content on Strength and Stress Corrosion Cracking Behavior of Al-Zn-Mg-Cu Alloys
Effects of Surface Preparation Methods on Pit Morphology in Atmospheric Corrosion
Environmentally Assisted Fatigue Cracking of AM 316L in Light Water Reactor Environment
Evaluation of Stress Corrosion Susceptibility in a Copper Alloy Using SSRT in an Experimental Electrochemical Cell
Exploring the Role of Interlath-Austenite in Hydrogen Embrittlement
Grain Boundary–Specific Hydrogen Segregation in Austenitic Alloys Characterized by Cryogenic Atom Probe Tomography
Graph Theory-Based Evaluation of Intergranular Degradation in Polycrystalline Materials
Hydrogen Embrittlement Behavior of Alloy 725 With Different Hydrogen Precharging Methods
Hydrogen Embrittlement Studied at the Atomic Scale
Imaging the Effect of Hydrogen on Dislocations in Steel With Dark-Field X-Ray Microscopy (DFXM)
Insights Into the Hydrogen Embrittlement Behavior of 7050 Al-Alloy
Laser Desensitization of Sensitized Austenitic Stainless Steels: Process Development and Mechanisms
Laser Induced Fracturing via In-Situ Scanning Transmission Electron Microscopy (STEM)
Machine Learning-Driven Design of Aluminum Alloys With Optimized Tribocorrosion Resistance
Mechanistic Understanding of Materials Corrosion Degradation in Nuclear Reactor Environments
Mitigation of Environmental Assisted Cracking in Martensitic Stainless Steel via ZnNi Anode in Sodium Chloride Solution
Modeling Corrosion Cracking and Fracture via a Meshless Peridynamics Framework
Modeling of Fatigue Crack Growth and Environmental Effects
Molten Salt Corrosion of Refractory Complex Concentrated Alloys
Nano-Computed Tomography and Nano-XANES Characterization to Understand Transgranular and Intergranular Chloride-Induced Stress Corrosion Cracking Mechanisms
On the Corrosion and Microstructure Properties of a 7xxx Series Type Al Alloy with Ce Additions
On the Orientation Dependence of Hydrogen-Prompted Dislocation Structure Evolution in Ni
Passive Film Structure and Effects on Pit-Initiated CISCC in Welded 304L Stainless Steel for Nuclear Waste Storage
Prediction of 5xxx Aluminum Alloy Sensitization by Computer Vision
Probing Environmentally-Assisted Cracking via Multi-Modal In-Situ Techniques
Processing Strategies to Lower Sensitization Rates in 5XXX Series Aluminum Alloys
Quantitive 3D Analysis of Void Morphology of Molten-Salt Corrosion
Rapid Microstructure Analysis for Mapping Corrosion and Stress Corrosion Cracking Susceptibility in Al-Mg Alloys
Rust Never Sleeps: Navy Corrosion Mitigation Research Efforts
Some Key Finding on the Contribution of Hydrogen on Intergranular Fracture in f.c.c. Alloys
Stress Corrosion Cracking and Corrosion Behaviour of Al-5059 Friction Stir Welded Alloy After Sensitization
Study of the Role of Hydrogen in the Cold-Cracking of As-Cast 7xxx Aluminum Alloys
Synthesis as Environment: Insights into Oxidation and Cracking Through Hot Isostatic Pressing
The Effect of Hydrogen Concentration on the Cyclic Deformation Behavior of Pure Single and Polycrystalline Nickel
The Effect of Loading Rate on the Hydrogen Environment-Assisted Cracking Behavior in a Ultra-High Strength Martensitic Stainless Steel
The Role of Relative Humidity in Stress Corrosion Cracking: Linking Pit Morphology, Crack Initiation, and Propagation in SS304H
Understanding Metal Corrosion by Four-Dimensional Scanning Transmission Electron Microscopy (4D-STEM)

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