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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Aluminum Reduction Technology
Presentation Title Hillside GTCs Challenges With Regard to New Regulation Dividing Its HF Stack Emissions
Author(s) Bassam Hureiki, El Hani Bouhabila, Baptiste Seffer, Vincent Verin, Jérémy Neveu, Brad Currel
On-Site Speaker (Planned) Bassam Hureiki
Abstract Scope In order to comply with government requirements, Hillside had to reduce GTC stacks Hydrogen Fluoride (HF) emissions below 0.5 mg/Nm3 by end of March 2025. In Early 2023, Hillside entrusted Fives with the modification of its 5 GTCs with the integration of the Cascade alumina feed system and the conversion of VIBRAIR filters pocket bags into extended surface bags in order to reduce HF emissions by 30 to 50%. In April 2024, a first Cascade system was started on which tests were carried out successfully with an encouraging average HF around 0.3 mg/Nm3. End of January 2025, all 5 GTCs were completed and commissioned with Cascade alumina feeding systems and Micronics PrimaflowTM StarbagsTM & StarcagesTM. In February 2025, performance tests were successfully achieved reducing HF stack emissions to 0.5 mg/Nm3. This paper is describing the technical solutions implemented to reduce HF emissions, the challenges faced as well as performances achieved.
Proceedings Inclusion? Planned: Light Metals

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analyze of the Impact of Anode Change and Anode Change Pattern on the Cell Stability
Anode Setting Performance in the Hall-Héroult Process Using Hall Sensors on Individual Anodes
APC+™ – An Advanced and Versatile Solution for Pot Process Control
Application New Pot Cover Design in INALUM Pot Cell
Avoidance of Fume Emissions in Potrooms Due to Failures of Exhaust Fan Dampers
Calcium’s Pathways in Aluminum Production
Characterisation of Off-Gases from an Inert Electrode Aluminium Electrolysis Cell
Characterization and Mitigation of Potshell Exfoliation in Aluminum Electrolysis Cells
Comparative Accuracy of Thermocouples and Thermal Probes in Industrial Cryolite Conditions
Coupled Thermal-Electrical-Mechanical Model for Cathode-Collector Bar Joint Analysis
Deep Learning for Automated Defect Detection and Sorting of Anode Rods in Aluminum Smelters
Determination Method for Aluminum Fluoride Addition Based on Aluminum Electrolysis Cell Operation Data and Its Application
Development and Validation of a Fully Coupled Thermal-Electrical-Mechanical Model of the Anode-to-Stub Connection in Prebake Aluminum Reduction Cells
Development of a Rapid Diagnosis and Treatment System for Anode Effect Based on Zone Anode Current Response in Aluminum Reduction Cells
Dynamic Interaction between Sideledge and Bath in Aluminium Electrolysis Cells
Effect of the Precise Alumina Feeding on the Anode Effect Quenching Based on the Zone Anode Current in Aluminum Reduction Cells
EGA Extended Surface Filter Slim Design
Electrorefining of Highly Alloyed Scrap to Primary Metal
Enhancement of Hydrogen Fluoride Monitoring System in DX Potrooms
Enhancing Potline Reliability and Efficiency Through Intelligent Data Automation and Predictive Insights
Exploratory Study on Aluminum Chloride Electrolysis Using Inert Anode
Granular Blends of Coke and Graphite in the Lying-Beds: Experimental Insights into Their Mechanical and Electrical Properties
High Draft Ventilation in Aluminum Smelters
Hillside GTCs Challenges With Regard to New Regulation Dividing Its HF Stack Emissions
Impact of Frequent Power Outages on Pot Stability
Improving Metal Tapping Capability of INALUM Pot Tending Machine with Addition of Blow Function for the Ejector
Improving Reliability of Alumina Feeder Cylinder Operation in CD20 Potrooms
Inert Anodes and Wetted Cathodes for Aluminium Production. Principles and Challenges
Inferring Localized Current Patterns and Anodic Incidents Using Hall Sensors for Individual Anode Monitoring
Leveraging the Power of Flexible Discriminant Analysis to Minimize Decision-Making Uncertainty When Predicting Sidewall Failure
Magnesium Primary Production in an Aluminum Smelter
Magnetic Fields and Their Variation in Aluminium Reduction Cells
Mechanistic Study on Surfactant Enhanced Microbubble Flotation for the Removal of Microplastics in Wastewater
Monitoring Temperature and Voltage Difference Across Wedges Using Self-Powered Wireless Sensors
NESA – Developing a Framework for Linking Operations, Pot Room Emission, and Dispersion Modelling
Numerical Investigation of the Copper Insert Configuration in the Cathode Assembly
Numerical Investigation of the Decreasing Performance of the Cathode Assembly
Optical Investigation of Alumina Dissolution in the Aluminium Electrolysis Cell
Optimization and Energy-Saving Performance of Lining in 420kA Graphitized Cathode Aluminum Reduction Cell
Power Modulation Effects on Electrolysis Reduction Cell MHD Behaviors
Recovery Modes of Zone Current After Anode Change in Aluminum Reduction
Regional Energy Balance Control Strategy for Aluminum Electrolysis Cell
Reliability Improvements of Metal Crucible Tilters in Potrooms
Research and Application of Energy-Saving Aluminum Reduction Pot with Balanced Aluminum Flow Structure
Research and Application of Mathematical Control Model on 500kA Electrolysis Cell With Graphitized Cathode
Response Characteristics of Zone Resistance to Alumina Feeding in Aluminum Reduction Cells
Smelter Power Modulation and Heat Balance for High Amperage Reduction Cells
Stability Analysis of a 330 kA Cell Retrofitted to Operate at 350 kA Using MHD-Valdis Software
Start-Up of Cold Electrolysis Pots With Gas-Operated Start-Up Burners
Sulfur Balance Between Dry Scrubber and Electrolysis Cell in Order to Understand Effects of Pot Gas Recirculation
System Identification Applied to the Modelling of Electrolysis Cells
Thermal Events Characterisation by Studying Shell Temperature in Aluminum Electrolysis Cell
Thermite Risk From Dolomite Aggregate in Potroom Basement Concrete
Wet SO2 Scrubbing of Pot Exhaust Gases With Lime or Limestone
Zone Anode Current Response to Anode Effect in Aluminum Reduction Cell

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