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Meeting 2025 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2025)
Symposium 2025 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2025)
Presentation Title Review on Atomization of Meals
Author(s) Forrest Glenn Orozco, Noah McCoy
On-Site Speaker (Planned) Forrest Glenn Orozco
Abstract Scope The atomization of liquid metals is a critical technique for producing fine, high-quality metal powders used across various industries, including additive manufacturing (AM), powder metallurgy, and thermal spraying. The process allows for precise control over particle size, morphology, and chemical purity, properties that directly impact the performance of components made from these powders. This review explores the fundamental mechanisms of gas atomization and evaluates multiple atomization techniques, such as inert gas atomization, close-coupled and free fall nozzles, water atomization, and plasma-based methods. Emphasis is placed on the atomization behavior of key industrial metal: steel, titanium, magnesium, and copper. Each presenting distinct challenges and requiring tailored processing conditions. Issues such as oxidation, high melting points, and flowability are discussed alongside innovations in nozzle design, process control, and powder handling. By synthesizing current research and technological developments, this review provides an outlook on the future of gas atomization in advanced manufacturing systems.
Proceedings Inclusion? Planned: Post-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing Coral-Inspired Porous Structures: Challenges and Insights
3D Printing of Highly Porous Polypropylene Separators for Lithium-Ion Batteries Using Fused Deposition Modeling and Thermally Induced Phase Separation
3D Printing of Small and Irregular 316L Powder Through a Novel Slurry-Based LPBF Technique
3D Surrogate Modeling of Elasto-Viscoplastic FFT Simulations for Porosity-Driven Fatigue Prediction in Additive Manufacturing
3D Transient Thermal Simulation for Wire-Arc Additive Manufacturing of Inconel 718
A Compact In-Situ Artifact for Real-Time Monitoring in Laser Powder Bed Fusion
A Computational Pipeline for Heterogeneous Swarm Manufacturing
A Cooling Device for Drastically Reducing Manufacturing Time in Wire-DED
A Data-Driven Approach to Ensuring Manufacturability of Multi-Lattice Structures
A Dual Nozzle Approach to Balancing Fill Speed and Detail Accuracy in Polymer MEXAM Systems
A FE Based Global-Submodel Simulation Approach for Shape Compensation and Predicting Failure in Metal Parts Fabricated by Laser Powder Bed Fusion
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A Low Computation Method to Account for Attenuation in Tomographic Volumetric Additive Manufacturing: Exponential Radon Transform
A Machine Learning Model to Predict Mechanical Property of Directed Energy Deposition Processed Low Alloy Steels
A Method for Improving the Build Time During Wire Arc Based Directed Energy Deposition of Low Carbon Steel
A Novel Additive Manufacturing Approach for the Freeform Deposition of Polymer Matrix Composites With Laser Induced Curing
A Novel Slicing Algorithm for Wall Structures for Additive Construction
A Parametric Workflow for Brazing-Ready, Self-Supporting Metal AM Components With Recoverable Features
A Plug and Play Solution for Improving Optical Cleanliness in Laser Powder Bed Fusion Systems
A Predictive Approach to Estimating Build time and Material Usage Through an Intuitive Design for Additive Manufacturing Score
A Study of Hybrid Additive Manufacturing Processes for High Melting Point Materials Using Powder Metallurgy
A Test Artifact for Rapid Evaluation of Material Ductility Variation in Laser Powder Bed Fusion
Accelerated Cooling Strategy to Shorten Build Time in Wire-DED of Inconel 625
Accelerating Laser Powder Bed Fusion Microstructure Simulations
Accurate Alignment of Metal Binder Jetted Part Assemblies
Accurate Detection of Local Porosity in Laser Powder Bed Fusion Through Deep Learning of Physics-Based In-Situ Infrared Camera Signatures
Achieving Sub-Pixel Level Feature Size for Projection Stereolithography via Precise Spatial and Temporal Control of Photopolymerization
Adaptive Feed Forward Control of Mass Flow for Powder-Blown Directed Energy Deposition
Adaptive Feedforward Laser Power Control Based on FEM Simulation for Stable Bead Deposition in Laser-Wire DED
Addition of Ti Intermediate Film for Fabricating Crack-Free 6061 Aluminum Alloy in Laser-Foil-Printing Additive Manufacturing
Additive Manufacturing and Characterization of Bimetallic Functionally Graded Materials via DED Blue Laser
Additive Manufacturing of Bio-Inspired Design Elements Aimed at Functional Lightweight Structures: A Feasibility Study
Additive Manufacturing of Complex Ultra-High Temperature Ceramic Parts via Hybrid Material Extrusion
Additive Manufacturing of Copolyamide-Modified Magnetic Composites for High-Temperature Bonded Magnets
Additive Manufacturing of Customizable Soft Actuators With Durable Silicones
Additive Manufacturing of Energetic Composites for Structurally Controlled Burning and Dynamic Behaviors
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Additive Manufacturing of Multi-Material Parts Using PBF-LB-Enabling New Material Combinations
Additive Manufacturing of Passive Electronic Components: Fabrication and Characterization
Additive Manufacturing of Reaction-Bonded Silicon Carbide: Process Advancements
Additively Manufactured Refractory Alloys for Structural Applications Above 1200 °C
Advances in Additive Forging Technologies for High-Performance Manufacturing
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Aerosol Jet Deposition and Post Processing of Single Wall Carbon Nanotubes
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AI Agent Framework-Driven Process Planning for Multi-Material and Multi-DOF Manipulator-Based Support-Free Additive Manufacturing
Air Quality Impacts of Commonly Used FDM Filaments
An In-situ Test Artifact for Real-time Monitoring of Properties in Laser Powder Bed Fusion
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An On-Demand Resin Characterization and Process Planning Framework for Reactive Extrusion Additive Manufacturing
Analytical Prediction of Optimized Processing Parameters in Metal Additive Manufacturing
Analyzing the Effects of Using an Open-Source High-Temperature FDM 3D Printer on the Tensile Strength of Polyetherimide
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Artificial Intelligence in Additive Manufacturing
Assessing Cross-Equivalency in Terms of Part Structure on Different L-PBF Systems
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Autonomous Direct Freeform Fabrication Strategy for Multi-Axis Additive Manufacturing
Benefits of Precipitated Polyamide 12 Core-Shell Powders in Powder Bed Fusion
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Bonding Integrity and Crack Susceptibility of Pure Copper/17-4PH Bimetallic Structures Fabricated by Powder Bed Fusion
Born Qualified Additive Manufacturing - In-Situ Prediction of Microstructure in Laser Powder Bed Fusion Using Physics and Data-Driven Machine Learning
Calibration of Constitutive Models for High-Strain-Rate Impact Applications
Cancellous Bone-Inspired Stochastic Network Lattice Manufactured via MEX With TPU for Advanced Shock-Absorbing Applications
Characterization of Parameter Effects on Acoustic-Actuated Particle Deposition
Characterization of the Self-Healing Properties of Additively Manufactured PLA Polymer Blends
CIFEM: A FEM-Based Scan-Resolved Process Simulation Method With CFD Resolution
Cold Isostatic Pressing of Additively Manufactured Poly(tetrafluoroethylene): A Post-Process to Eliminate Printing Defects and Enhance Mechanical Properties
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Computational Fluid Dynamics Modeling of Rapid Curing in 3D Printing of Structures
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Conditional Variational Autoencoder Framework for Geometric-Constrained, Nonlinear Property-Driven Composite Microstructure Design
Contour Toolpath Planning With Limits on Bead Width Constraints in WAAM
Control of Selective Laser Flash Sintering of Ceramics Using an AC Electric Field
Controlled Deposition of Material Jetting Process for Multi-Material Printing
Controlled Residual Stress Evolution in LPBF 316SS Through Interlayer Shot Peening
Controlling Multi-Track Melt Pool Size Variation Based on Local Thermal Environment for Inconel 718 Laser Powder Bed Fusion via Data-Driven Approaches
Convolutional Neural Network Approach for Predicting Melt Pool Dimensions in Laser Powder Bed Fusion Process
Correlation of Process Parameters and Layer Characteristics in High-Speed Directed Energy Deposition Using Optical Coherence Tomography
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DamageEst: Accurate Estimation of Damage for Repair Using Additive Manufacturing
Data-Driven Geometry Classification for Manufacturing Process Planning
Data-Driven Orientation Strategies for Manufacturing of Topology Optimized Parts Using Laser Powder Bed Fusion
Data-Driven Part Quality Analysis and Prediction in Cooperative 3D Printing
Data-Driven Prediction of Geometric Features Influencing Process-Induced Distortion in Laser Powder Bed Fusion
Data-Efficient Bayesian Optimization for Layer-wise Dimensional Accuracy Control in Directed Energy Deposition
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Deep Learning-Based Printing Defects Detection in Fused Filament Fabrication Process
Deformation Control in Wire Arc Additive Manufacturing via a Secondary Heat Source
Density Functional Theory Exploration of Inconel-type Alloys Using Powder Bed Fusion In-Situ Alloying
Deployable In-Situ Additive Manufacturing and Repair With Molten Metal Deposition Technology
Design and Additive Manufacturing of Multifunctional Materials With Intrinsic Sensing and Morphological Computing
Design and Testing of a C-Shaped Oscillating Heat Pipe With Integrated Heat Sink Fabricated via Laser Powder Bed Fusion
Design of Functionally Graded Material Distributions via Topology Optimization Considering Stress and Cost Requirements
Design of Hybrid TPMS Lattices for Controlled Failure and Energy Absorption
Design, Additive Manufacturing, and Compression Response of a Novel Triply Periodic Interlaced Surface (TPIS) Meta-Material
Design, Additive Manufacturing, and Mechanical Behavior of Bio-Inspired Fiber Bundle Structures
Design, Manufacture and Testing of Structural Trusses Using Additively Manufactured Polymer Composites
Detecting Unstable Keyhole Fluctuations Through Acoustic Emissions in LPBF
Developing a Digital Twin for metals Additive Manufacturing
Development of a 3D Transient Thermal Model for WAAM of Inconel 718
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Digital Workflow Analysis of LPBF Systems Through Performance Evaluation Using Parametric Test Artifacts
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EBM-Fabricated Refractory High Entropy Alloy Defect Exploration and Mitigation Strategies
Effect of Building Parameters on Mechanical Properties and Residual Stresses of LP-DED Inconel 718 Overhanging Structures
Effect of Coincident Laser Exposure and Heat Treatment on Porosity and Tensile Behavior of SS316L Fabricated by Dual-Laser Powder Bed Fusion
Effect of Filler Size on Porosity of Porous Parts Obtained by Laser Sintering and Filler Dissolution
Effect of Heat Treatment on the Micro-/Defect-Structure and Tensile Behavior of Additively Manufactured A1000-RAM10 Aluminum Alloy
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Effect of Local Force and Temperature in Digital Glass Forming
Effect of Part Geometry on the Temperature-Dependent Tensile Behavior of LP-DED A6061-RAM2 Aluminum Alloy
Effect of Particle Size on Optical Properties of Powder Bed With Near-Infrared Laser for Large Scale Powder Bed Fusion Process in Polymer
Effect of Peening Temperature on Microstructure in WAAM-Fabricated Stainless Steels
Effects of Gas Flow Velocity in Laser Powder Bed Fusion Additively Manufactured Parts
Effects of Induced Powder Bed Feedstock Particle Size Distribution Differences on Processability and Quality in PBF-LB/M
Effects of Machine-to-Machine Variability on the Tensile Behavior of L-PBF Ti-6Al-4V
Eliminating Structural Defects in Large Area Mechanical Metamaterials via Hot Lithography in Large-Area Projection Micro-Stereolithography
Enabling Direct Conformal Printing of Conductive Traces by Tailoring Oxidized Eutectic Fields Metal
Enabling Spatial Property Gradients in Additive Manufacturing via Controlled Rescanning
Enhancing Deposition Rates in Additive Friction Stir Deposition: A Comprehensive Review
Enhancing Flexible Filament 3D Printing Reliability With Motion-Decoupled Rolling Joints
Enhancing Juvenile Xiphophorus Fish Survival: Modular, Bio-Inspired Habitat Design Using MEX Additive Manufacturing
Estimating Radiative Properties in Porous Medium Using Micro-Scaled Additive Manufacturing and Machine Learning
Evaluating Critical Variables in Energy-Absorbing Truss Lattices Using Design of Experiments
Evaluating Surface Quality of 3D-Printed ULTEM 1010 and Nylon 12 Surgical Guides
Evaluating the Performance of Novel Tpms-Based Acoustic Liner Designs Created via Vat Photopolymerization
Evaluation of Temporal Stability and Device-to-Device Variability in Aerosol Jet Printed Electrodes
Evaluation of the Thermal Properties of Clay Reinforced With Polymer and Biomass Residue for Structural Application
Examining Composition Effect on Thermal History in Laser Powder Bed Fusion of Alloy 718
Experimental Investigations and In-Situ Thermal Monitoring of Thermoplastic Polyurethane-Modified Epoxy Thermosetting Polymer Networks in Selective Laser Sintering
Experimental Validation and Calibration of Computationally Efficient Mesoscale Microstructure Model for LPBF-Processed Ti-6Al-4V
Experimental Validation of FE Substrate Deflection Predictions in Wire-Arc DED Using Strain Gauges and Laser Displacement Sensors
Exploring the Functional Performance of a Commercial High-Temperature Photopolymer Resin for Vat Photopolymerized Injection Molding Tools
Fabrication of SiC–Al Composites via Binder Jetting 3D Printing and Infiltration: Effects of Sintering Temperature and Time
Fast Camera-Based Calibration of Robotic 3D Printers for Cooperative 3D Printing
Fatigue-Induced Interbead Void Evolution in Additively Manufactured Polymers
Feasibility of Concave Quadrilateral Nozzle Design for Producing Square-Shaped Extrudates in 3D Printing
Feasibility Study on a 2-Step Curing Process to Manufacture Dielectric and Electrically Conductive Materials
Federated Learning for Defect Detection in Additive Manufacturing: Mitigating Label-Flipping Attacks in Distributed Factories
Femtosecond Laser Sintering of Titanium Nanoparticles at Elevated Temperature
Finding the Adhesion Sweet Spot: How to Make Your Print Stick to, But Not Get Stuck on, the Build Plate
Finetune.Build: A Multi-Agent Platform Enabling Process Control Within Additive Manufacturing
First-Time-Right Additive Manufacturing - Feedforward Process Control and Design Optimization of a Complex LPBF Part
First-Time-Right Smart Additive Manufacturing – A Physics-Based Feedforward Control Approach for Design and Process Optimization in Laser Powder Bed Fusion
Force-Based Process Monitoring and Closed-Loop Control in Fused Filament Fabrication
Force Reduction Through Electrically Assisted Friction Stir Additive Manufacturing
Freeform Fabrication of Two-Part Silicones via Reactive Extrusion Additive Manufacturing
From Solid-to-Solid Manufacturing Strategy for High-Performance Solid State Li-ion Battery
Functionally Graded TPMS Lattice Structures Optimized to Improve Mechanical Performance for Biomedical Applications
Functionally Inspired Part-Structure-Process Qualification Artifact for Laser Powder Bed Fusion AM With Feature-Specific Metrology, Standardization, and In-Situ Monitoring
Fundamental Mechanisms and Practical Applications of Airborne Acoustic Emission in LPBF AM
GenAI-AM-Bench: A Multimodal Benchmark Dataset for Evaluating Generative AI Tools in Metal Additive Manufacturing
Generative Adversarial Networks for Topology Optimization With Orientation
Geometric Feature Reproducibility of 17-4 PH SS Parts Using L-PBF and MBJ Technologies
Geometry-Agnostic EBM Parameters via Freeform Scan Paths
GraphMetaMat: Graph-Based Inverse Design of Nonlinear Truss Metamaterials With Geometric and Manufacturing Constraints
Hybrid Additive-Subtractive Manufacturing of Ti-5Al-5Mo-5V-3Cr Using Laser Powder Bed Fusion for Complex Geometries
Hybrid Joining of Additively Manufactured 316L Stainless Steel via Friction Welding: Mechanical and Microstructural Insights
Hybrid Multiscale 3D Printing of Integrated Microvessels for Engineered Tissue Models
Hybrid Reinforcement Learning and Neural Network Framework for Optimizing Deposition Paths and Thermal Profiles in Solid Freeform Fabrication of Functionally Graded Materials Using Maxel (Material Voxel) Framework
Hybrid Sensor in the Loop Approach for Generating Synthetic Event Imager Data of Melt Pool Dynamics
Hybridization of Commercial Directed Energy Deposition System for In-Situ Repair of Parts
Hydrothermal-Assisted Jet Fusion: A Selective Cold Sintering Approach
Identification of Stochastic Manufacturing Defects Within Additively Manufactured Acoustic Liners
Impact of In-Spec Composition Variation of TiAl6V4 on Martensite Decomposition
Impact of Layer Orientation and Nozzle Diameter on Radio Frequency Transmissivity of Fused Filament Fabricated Ultem 9085
Implicit Modeling-Based Feature Extraction and Optimization Framework for Additive Manufacturing
Improving Dimensional Accuracy in PBF-LB/M: A Method for Process Parameter Adaption and Beam Offset Correction
Improving Powder Spreading and Compaction for Selective Laser Flash Sintering
Improving the Mechanical Properties of 3D Printed Polypropylene/Carbon Fiber Parts Made By Fused Deposition Modeling (FDM) Technology
In-Situ Acoustic Emission-Based Powder Flow Monitoring for Precise Functionally Graded Materials via Powder-Blown Laser Directed Energy Deposition
In-Situ Determination of Powder-Laser Focus Overlap in High-Speed DED Using Multispectral Emission Analysis
In-Situ Femtosecond Micromachining in Laser Powder Bed Fusion Processes
In-Situ Gas-Phase Nanoparticle Synthesis During Directed Energy Deposition of Metallic Alloys
In-Situ Measurements of Selective UV Photocuring Using X-Ray Photon Correlation Spectroscopy for Vat Photopolymerization Additive Manufacturing
In-Situ Modalities for Real-Time Melt Pool Characterization in Direct Energy Deposition Process Additive Manufacturing: A Review
In-Situ Prediction of Flaw Formation and Microstructure in Laser Powder Bed Fusion Using Physics and Data-Driven Machine Learning
Increased Spatial Resolution With a Single Nozzle in Fused Filament Fabrication Through Controlled Distributions and Volume Fractions of Soluble and Insoluble Materials Including Formation of Functionally Graded Lattices
Influence of Bead Geometry and Flow Rate on the Thermomechanical Performance of Large-Format Printed Polymer Composites
Influence of Melt Pool and Wire Behavior on Process Stability in Hot Wire Directed Energy Deposition
Influence of Oxygen Content on Additively Manufactured Niobium C103 via Laser-Directed Energy Deposition
Influence of Pulsed Waveform Duration and Shape on Droplet-on-Demand Metal Jetting Stability
Influence of Selective Rescanning on Microstructural Evolution and Properties of LPBF Ti6Al-4V Parts
Innovative Pre-Treatment and Foam Extrusion System for Large-Scale Additive Manufacturing Applications
Integrated Computational-Experimental Framework for Additive Manufacturing and Post Processing of Functionally Graded Materials from Structural to Refractory Alloys
Intelligent Quality Management in Additive Manufacturing: Leveraging Big Data, Multi-Scale Fusion, and Digital Twins
Interfacial Interaction of a Bi-Material Copper-D2 Tooling Steel Structure Manufactured Using a Blue Laser Hybrid Direct Energy Deposition Process
Interfacial Phenomenon in Hybrid Laser Selective Melting Additively Manufactured Al-Six-Mgy Alloys
Interplay of Elevated Temperature and Porosity in The Fatigue Life of L-PBF Parts
Inverse Design of Multi-Material Lattice Structures Using Graph Neural Networks
Investigating Microstructure and Gas-Atomization Processability of Novel Mo-Si-B-(Cr, Al) Alloys
Investigating Surface Affinity for the Deposition of Metal-Organic Decomposition Inks in a Vat
Investigation of Drop Mass Deviations in MMJ Systems During Part Printing
Investigation of Molten Metal Jetting wWth Salt Support Structures via an Automated Multi-Material Simulation Framework
Investigation of the Surface Roughness of Micromilled 316L Stainless Steel Fabricated by FDM/FFF Technology
Large Language Model enabled Process Map Discovery Within Additive Manufacturing.
Laser Induced Breakdown Spectroscopy for Material Identification in Laser Powder Bed Fusion Processing
Laser Powder Bed Fusion of NiTi: Compositional Effect
Localization of Nanoplastics in Biocompatible 3D Matrices via Extrusion Printing
Location-Based Structure-Property Relationships of Additively Manufactured Metallic Parts
Low-Cost 3D Scanning for Wire Arc Additive Manufacturing
Low-Cost Melt Pool Monitoring for Wire Arc Additive Manufacturing
Low-Cost Two-Color Pyrometry in Laser Powder Bed Fusion
Machine Learning-Based Optimisation to Design Truss and Plate-Based Multi-Functional Metamaterials
Machine Learning-Based Prediction of Toughness in Fused Filament Fabrication: Leveraging In-Process Annealing With Enhanced Printheads
Mechanical Behavior of an Additively Manufactured Psuedoelastic Nitinol
Mechanical Performance and Porosity of 3D Printed PLA as a Function of Layer Height and Line Width
Mechanical Performance and Weight Reduction of Additively Manufactured Titanium Bolts Aimed for Supply Chain Resiliency of Critical Material
Micro-/Defect-Structure Characterization of Additively Manufactured Metallic Parts Using Laboratory Diffraction Contrast Tomography
Microscopic Analysis of Porosity Distribution and Its Impact on the Mechanical Performance of Binder Jetted Ceramics
Microstructural Insights Into LPBF Manufactured GRX-810 Thin Walls and Complex Inducer Geometries
Microstructure-Driven Fracture Behavior and Thermo-Mechanical Analysis of Large Area Additive Manufactured Short Fiber Composites
Microstructure and Mechanical Properties of Bulk EB-PBF Fabricated γ-TiAl: Post-HIP and Heat Treatment Effects
Microstructure Design in Steels for Power Plant Applications Using Wire Arc Directed Energy Deposition
Mitigation of User-Induced Variation in Tomographic Volumetric Additive Manufacturing
Mixing Tungsten With Inconel 718: Effects on Energy Density and Material Properties in 3D Printing
MODAL: A Scalable Surrogate Modeling Framework for Scanwise Thermal Simulations in Laser Powder Bed Fusion
Modeling and Simulation of Cold Spray Additive Manufacturing: Insights Into Metallic Particle Bonding
Modeling Line Width and Spatial Variations in Binder Jetting Through Neural Networks, Symbolic Regression, and Density Gradient Correlation
Molten Metal Deposition for Aluminium: Study on how Both Process Window & Geometry Affect Quality Variation Within Parts
Molten Metal Droplet Watcher Through Optoelectronic Sensing
Multi-Material Additive Manufacturing of Polymeric Composites With Seamless Soft-Hard Interface Integration From Molecular Bonding
Multi-Material Inkjet Print Deposition of Particle-Free Silver and Molecular-Organic-Decomposition Nickel Inks for High Temperature Conductive Circuit Thermal Shielding
Multi-Material, High-Viscosity Vat Photopolymerization
Multi-Nozzle Molten Metal Jetting With Variable Nozzle Pitch
Multi-Sensor Process Monitoring for Blue Laser Directed Energy Deposition of Copper
Multimaterial Aerosol Jet Printing of Memristors on Flexible Substrates
Multimaterial and Isotopically Labeled Specimen Fabrication via Material Extrusion Additive Manufacturing for Interlayer Diffusion Analysis
Multiphysics Modeling to Assess the Powder Bed Characteristics of Inconel 718 for a Circular Substrate in Laser Powder Bed Fusion
Neural Network Prediction of Printing Parameters and Solar Absorptivity via Powder Bed Fusion
Node-Based Closed-Loop Control in Robotic Laser-Wire Directed Energy Deposition
Numerical Analysis of Pre- and Post-Heating Strategies for Reducing Residual Stresses in Laser-Based Directed Energy Deposition
Numerical Modelling of the Interaction of a Laser Beam and Polymeric Powders During Polymer Laser Sintering
Numerical Modelling of Thermal Predictions in Wire-Arc Additive Manufacturing for Online Implementations
Omnidirectional Laser Metal Deposition with Wire (LMD-w) for 6 Feet and Larger Aerostructures
On Calibration Procedures and Powder Deposition Uncertainty of a Multi-Material Laser Powder Bed Fusion Machine
On the Time Integration for Phase Field Modeling of Grain Growth in Additive Manufacturing
OpenVCAD in Practice: Streamlined Multi-Material Design and Fabrication
Optical Frequency Domain Reflectometry (OFDR) on Fiber Embedded Metal Parts Created with Laser Powder Bed Fusion
Optimizing LPBF for MMCs: Effects of Reduced Powder and Laser Spot Sizes on Reinforcement Distribution, Microstructure, and Mechanical Performance
Packing Fraction Sensing in Metal Binder Jetting Using Airborne Ultrasound Transducer
Photoelastic Visualization of Residual Stresses in PLA After Interlayer Shot Peening During Fused Filament Fabrication
Physics-Aware AI for Born-Qualified Additive Manufacturing: Toward Real-Time, In-Situ Part Qualification
Physics-Guided Thermal History Control to Improve Part Quality in Laser Powder Bed Fusion Additive Manufacturing
Polymer AM Part Thermal History From In-Situ Thermal Data and Heuristic Modeling
Pore Behavior in Melt Pool Properties Based on Ti-6Al-4V and SS316L Powders in Directed Energy Deposition (DED) Processes
Porosity Reduction in Large-Format Additive Manufacturing of Fiber-Reinforced Composites via Elongational Screw Design
Porous Membranes for Controlled Release Profiles using Stereolithography and Phase Separation
Post-Build CT Segmentation and Alignment with L-PBF In-Situ Monitoring Signatures
Powder Bed Interaction with Higher Translation Speed Electron Beams Path for the Area Printing
Powder Dispersion For Removal of Unsintered Powder After Selective Laser Flash Sintering
Powder Flow Dynamics in Laser Metal Deposition
Powder Particle Impact Behavior in Laser, Powder-Blown Directed Energy
Predicting LPBF Ti-6Al-4V Microstructure via Multi-Modal In-Situ Process Monitoring
Predicting Melt Pool Dimensions from Local Thermal Environment Through a Modified Rosenthal Solution
Predicting the Solidified Microstructure in Laser Powder Bed Fusion (LPBF) of Inconel 718 using Physics-Based Modeling and In-situ Sensor Data
Prediction of Failure in Additively Manufactured Metallic Components
Predictive Modeling of Particle Loading for Functional Grading in Reactive Extrusion Additive Manufacturing
Predictive Qualification of Laser Powder Bed Fusion: Leveraging Multi-Modal In-Situ Monitoring and Real-Time Control for Part Qualification
Printing Cryomilled Copper Chips by Blue Laser Directed Energy Deposition (DED)
Process-Aware Topology Optimization for Mitigating Residual Stress and Distortion in Laser Powder Bed Fusion
Process Development and Thermal Monitoring in Electron Beam Additive Manufacturing of Tungsten
Process Mapping for Single-Track Laser Wire Additive Manufacturing of AZ31 Magnesium Alloy
Producing Stochastic Metal Foam on Desktop FFF 3D Printers using Viscous Thread Printing
Pulsed Arc Additive Manufacturing of a Duplex Stainless Steel and HSLA Functionally Graded Material
Pushing the Frontier of Computational Design Leveraging Machine Learning (ML)
Qualification of Laser-Based Powder Bed Fusion of Metals (PBF-LB/M) Using Scanner Data
Quantifying Machine-Induced Error in a Custom Binder Jet Platform for Radio Frequency Additive Manufacturing
Quantifying the Dynamic Properties of 3D Printed Polymers and Polymer Composites Via Ultrasonics
Radiative Property Characterization of Porous Medium Using Liquid-Based Advanced Micro-Additive Manufacturing Technique
Rapid and Non-Contact Density Measurement for Powder-Based AM Via Flash Thermography
Rapid Direct-Write Printing of Metallic Nanostructures Via In-Flight Plasma Reduction
Real-Time Closed-Loop Control for Precision Liquid Metal Jetting
Real-Time Implementability Evaluation of FPGA-Based Trackwise Model Predictive Control for Laser Powder Bed Fusion
Real-Time Prediction of Working Distance in Laser-Wire DED Via Multi-Modal In-Situ Data Fusion Using a CNN Model
Real Time Measurement System for Digital Glass Shaping Processes
Real Time Visualization of Glass Additive Manufacturing Processes
Regolith-Filled Thermoset as a Candidate Material in Lunar Construction
Reinforcement Learning-Based Digital Twin for Predictive Maintenance and Anomaly Detection in UR5 Robots
Repeatability and Reproducibility of Mechanical Properties in HIP-Treated GRX810 Across Multiple LPBF Machines and Build Angles
Review on Atomization of Meals
Rheology-Driven Analysis of Extrusion Forces in Fused Filament Fabrication
Rheology-Informed Mixture Engineering of Aggregates for Extrusion Additive Manufacturing
Rheology Modification and Reinforcement of True Silicone Resins for Vat Photopolymerization
Robotic Subscale Bar-Fed Friction Stir Additive Manufacturing
Robotic Wire Arc DED (Directed Energy Deposition) of 316 l Stainless Steel Preform for Forging Application
Role of Defect Interaction and Multi-Site Damage in Fatigue Life of Additively Manufactured Metals
Sacrificial Preform Design and Parameter Optimization for Thin Walls and Corners in Powder-Blown Hybrid DED
Scalable and Data-Driven Control Strategy for Layer Thickness Consistency in Directed Energy Deposition
Selective Laser Etching of Fused Silica for Complex 3D Geometries
Sequential Element Rejection and Admission (SERA) Method for Topological Design of Cellular Materials
Shape Optimization and Sensitivity Analysis for Triply Periodic Minimal Surface Lattice Structures Under Periodic Boundary Conditions
Silicon Carbide Nanoparticle Filled Nanocomposites Using SLA Resin for Low Thermal Expansion and Enhanced Mechanical Properties
Simultaneous Time Resolved SAXS and WAXS Characterization for Laser Additive Manufacturing via X-Ray Pump Probe at LCLS X-Ray Free Electron Lasers
Single-Crystal Epitaxial Deposition of PWA 1480: Process Development and Microstructural Characterization
Sinusoidal Plate-Based Lattices for Enhanced Crashworthiness
Slit Accuracy of Thin Walls in Laser Powder Bed Fusion
Small-Scale Meta Structures Additively Manufactured from an Alumina Forming Austenitic Stainless Steel
SMOS Hub: Enabling Autonomous Cooperation in Heterogeneous Manufacturing Swarms
Spatiotemporal Laser Beam Shaping for Topographical Control in Laser Powder Bed Fusion
Stress-Corrosion Behavior of Magnesium Alloy AZ91 Manufactured by Laser Powder Bed Fusion
Study of Fatigue Endurance on Artificially Aged Additive Manufactured AlSi10Mg After Stress Relived and Hot Isostatic Pressed
Surface Correction Process Development for 410 SS Deposited with Wire Arc Additive Manufacturing
Synchronized, Multi-Mode Process Monitoring for Wire Arc Additive Manufacturing
Systematic Evaluation of Classical and Adaptive Control Strategies for Gantry‑Positioning Reliability in FDM Additive Manufacturing
Tailoring Binder Jet Green and Sintered Part Strength Through Architected Infills
Tailoring Ceramic Slurry Behavior Through Binder Variation: A Three-System Study
Temperature Control in Volumetrically Heated Digital Glass Forming
Temperature Sensor Comparison Study of Spot Pyrometers and Contact Thermocouples for Improved Thermal Monitoring of Wire-Arc DED
The Alloy Optimization Software (TAOS)
The Effects of Gravity on Track Integrity During Collaborative Robot-Assisted Wire Arc Additive Manufacturing
The Influence of Hot Isostatic Pressing Process on the Fatigue Life of EB-PBF Printed Ti-6Al-4V
Thermal Exposure Optimization for Enhanced Interlayer Strength in FFF-Printed ABS: A DOE and Microstructural Investigation
Thermal History Prediction of More Complex Geometries for DED Based on SciML
Thermal Monitoring in AC Selective Laser Flash Sintering of Ceramics Using a Mid-Wave Infrared Photodiode
Toolpath Planning for Multi-Nozzle Concurrent Molten Metal Jetting Process
Top Layer Quality Assurance of Complex Geometries Based on Region of Interest in Additive Manufacturing
Topology and Orientation Optimized-Inspired Toolpath Planning for Continuous Fiber Material Extrusion
Toward Real-Time Finite Element Analysis-Informed Feedback Control of Wire-Arc Directed Energy Deposition via Robot Operating System 2 In-Situ Monitoring System
Towards Parametric Design for Additive Manufacturing of Coral Structures Using a Digital Twin Approach
Towards Scalable and Energy-Efficient Extrusion Additive Manufacturing of Thermoplastic Polymer Composites
Towards the Production of a 3D Part in Selective Laser Additive Manufacturing Acousto-Optic Light Engine (SLAM – ALE)
Train Small, Predict Big: Scalable Thermal Surrogate Modeling for LPBF Using MODAL
Transfer Learning for Process–Microstructure–Property Mapping in Micro Selective Laser Sintering
Transient Liquid Phase Surface Smoothing
Tribo-Mechanical and Corrosion Characteristics of SS316L-IN625 Alloys of Varying Compositions Fabricated by Twin Wire WAAM-TIG
Two-Component Thermoset Polymer Formwork for Concrete Casting
Uncovering Process-Structure Relationships in Directed Energy Deposition of Nickel-Based Alloys on Low-Alloy Steel with Post-Deposition Heat Treatment
Understanding Hardening Behavior Induced by Interlayer Shot Peening in Laser Powder Bed Fusion of 316L Stainless Steel
Understanding Multi-Line Printing and the Effects of Controlled Prewetting on Binder Jetting Print Cohesion
Understanding Sources of Spatial Density Variation in Green Parts Produced by Binder Jetting
Understanding the Effect of Heat Treatment on Mechanical Properties of Additive Manufactured 1.2709 Grade Maraging Steel
Understanding the Feasibility of Using NiTi55 Interlayer for Ti6Al4V-18Ni Maraging Steel Multi-Metal Deposition in L-PBF
Use of In-Situ Thermography to Study Scan Strategy for Laser Foil Printing of Metallic Glass
Using Acoustic Signals For Torch-to-Bead Distance Estimation and Closed-Loop Control in Wire Arc Additive Manufacturing
Using Coaxial Melt Pool Images to Construct In-Process 3D Volume Model in Powder Bed Fusion Additive Manufacturing
Using Machine Learning-Based Process Map to Guide Evaluation of Inconel 625 Mechanical Properties in Laser Foil Printing
Vat Photopolymerization of Na3V2(PO4)3-Based Electrodes for Sodium-Ion Batteries
Vat Photopolymerization of Ultra-Soft Polymer Foams
Volumetric Medical Models: Direct Imaging to Functional 3D Prints
Wire Arc Additive Manufacturing Benefits and Challenges: A Survey
Wire Arc Additive Manufacturing Development for Aluminum 6061 RAM
Wire Arc Additive Manufacturing of a Large Scale, High Aspect Ratio, Multi-Material Part
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