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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Nano and Micro Additive Manufacturing
Presentation Title A Novel Nanoparticle Ink Approach for Improved Density and Mechanical Performance in Binder-Jetted Inconel 718
Author(s) Yavuz Yıldız, Berk Bayram Tanrısevdi, İdil Mumcu, Kaan Mehmet Tokgözlü, Simge Çınar-Aygün, Eren Yunus Kalay
On-Site Speaker (Planned) Yavuz Yıldız
Abstract Scope Binder jetting of Inconel 718 is often limited by residual porosity and chemical contamination in sintered components. In this study, a stable nanoparticle-containing ink (Z = 3.29) was formulated using a low molecular weight PEG dispersant and a thermosetting binder in ethanol solvent. The ink was deposited using a custom binder jetting system, and green parts were obtained via thermal curing. Owing to the intentionally low organic fraction, a separate debinding stage was not required. Instead, a hot insertion strategy was employed to directly initiate sintering while minimizing oxidation and carbon pickup. Carbon contents were quantified using combustion-based C/S analysis on the feedstock powder and sintered parts, with final carbon levels remaining below 0.07 wt.%. After process optimization, the components achieved >98.5% average relative density. Microhardness increased by 8% compared to parts produced with nanoparticle-free ink, demonstrating enhanced densification with maintained bulk chemical stability.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Powder Materials, High-Temperature Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

10 Years of Pyrolysis: Enabling the 3D-Printed of Inorganic Nanoarchitectures
3D Holographic Metasurface Nanolithography: Process and Metrology
A Novel Nanoparticle Ink Approach for Improved Density and Mechanical Performance in Binder-Jetted Inconel 718
Additive Metal Micromanufacturing Using Localized Electrodeposition in Liquid
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Computationally Efficient, Multiphysics-Aware Planning of Radiation Delivery for Micro-Scale Computed Axial Lithography
Contraction-Enabled Nanoarchitecture - Towards Super Resolution & Extreme Size Effects in 3D-Printed Nanoceramics
Direct Laser Synthesis and Patterning of Nano/Microscale Metals and Oxides From Liquid Precursors
F-78: Influence of Storage Environment on the Powder Spreadability of Spherical, Micron-Sized, Nanoporous Copper Foam for Powder Bed Additive Manufacturing
Flow Analysis of Copper Hybrid Feedstock for Laser Powder Bed Fusion
In-Situ Observations of Stability & Strengthening Behaviors in High-Rate Deformed Additively Manufactured Eutectic High-Entropy Alloys
Interface-Driven Toughening of Additively Manufactured Micro- and Nano-Ceramics
Micro-Architected LiFePO4(LFP)/C Electrodes for Enhanced Ionic Transport
Mixing Parameters Optimization of Spherical, Micron-Sized, Nanoporous Copper Foam and Copper Nanoparticles Hybrid Feedstock for Improved Spreadability in Powder Bed Additive Manufacturing
Multifunctional Microscale Metamaterials: Acoustic and Magnetic Functionality
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