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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Fundamentals of Sustainable Metallurgy and Materials Science
Presentation Title Physics-constrained Constitutive Learning of rate-limiting timescales for efficient Hydrogen-based Direct Reduction for Green Steel Making
Author(s) Anurag Bajpai, Barak Ratzker, Dierk Raabe
On-Site Speaker (Planned) Anurag Bajpai
Abstract Scope Hydrogen-based direct reduction is central to low-carbon ironmaking, but its industrial efficiency is limited by conversion-dependent kinetic retardation during late-stage metallization. We present a physics-constrained, conversion-resolved constitutive framework that deconvolutes measured reduction trajectories into effective reaction and internal-transport timescales, then maps their dependence on operating conditions, pellet architecture, and composition using scientifically constrained additive modeling. The framework converts thermogravimetric trajectory information into interpretable constitutive maps, symbolic relations, and regime boundaries for hydrogen reduction of iron oxide pellets. The analysis shows that temperature and hydrogen partial pressure primarily shorten early reaction-controlled conversion, whereas late-stage reduction is governed by pellet-to-pore length scale, porosity, and tortuosity. Internal diffusion dominates the incremental time budget at intermediate-to-high conversion, and the reaction-to-diffusion transition shifts systematically with evolving porous architecture. These experimentally anchored relations identify stage-specific rate limitations and provide mechanistic design rules for pellet architecture and process selection in efficient green ironmaking at industrially relevant conditions.
Proceedings Inclusion? Undecided
Keywords Computational Materials Science & Engineering, Sustainability, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Percolating Path to Green Iron
A Self-Foaming Iron–Tungsten Powder Bed for Durable, Compact Hydrogen Storage
A Short-Process Method for Treating Titanium Alloy Turning Scrap to Recover Titanium: Low-Temperature Roasting and Dry Electrostatic Separation
Advances in hydrogen plasma reduction of metal oxides through solid-state generated microwave power
Atomic-level mechanisms of Fe2O3 reduction and a comparison to oxidation
EPD Distinguished Award Lecture: Towards Zero Carbon Metallisation and Recycling
Green ironmaking under high H2 pressure: Resolving individual reaction steps via in-situ synchrotron high-energy X-ray diffraction
Hydrogen Reduction of Blended Oxide Powders: A Renewable Pathway to Stainless Steel
Physics-constrained Constitutive Learning of rate-limiting timescales for efficient Hydrogen-based Direct Reduction for Green Steel Making
Solid–state catalysis in mixed oxide reduction
Ultrafast in-flight reduction of iron ore in microwave hydrogen plasma

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