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Meeting MS&T26: Materials Science & Technology
Symposium Advances and Challenges in Decarbonization of the Steel Industry
Presentation Title Looping-Accelerated CO2 Mineralization for Cost-Competitive Cementitious Materials and Hydrogen
Author(s) Kyle Shank, Lisa Burris, Shang Zhai
On-Site Speaker (Planned) Shang Zhai
Abstract Scope We have developed a sodium carbonate looping process[1] to accelerate CO2 mineralization using steel slags or fly ash by almost ten times compared to traditional aqueous mineralization, achieving carbon storage capacities up to 2.79 mmol C g-1 slag. Our techno-economic analysis has estimated levelized CO2 capture and mineralization costs of $50 ton⁻¹ for point-source capture and $252 ton⁻¹ for air capture. Including revenues, the process is projected to have payback periods under two years. Specifically, the process feedstock can be silicate minerals, basic oxygen furnace (BOF) steel slag, electric arc furnace (EAF) steel slag, or fly ash, and the products include a carbonate-rich material composed primarily of calcium carbonate, and an amorphous silica phase. In addition to permanently storing CO2, the mineralization process eliminates expansive phases commonly present in steel slag while producing pozzolanically active silica. Elemental analysis further shows low levels of alkali impurities in the carbonate-rich product. [1] K. Shank, et al. Energy Environ. Sci., 2026

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Analyzing the Morphological Evolution of Dendritic Iron During Hydrogen Reduction of Iron Oxides: Insights from Experiments and Phase Field Modeling
Assessing the Mass and Energy Balance of Hydrogen Injection with Top Gas Recycling in a Blast Furnace
Electrolytic Reduction of Iron Oxides in Molten Chloride Electrolytes
Finite Element Modeling of Tertiary Current Distribution in Porous Electrode Flow Electrolysis Cells for Sustainable Iron Production
Looping-Accelerated CO2 Mineralization for Cost-Competitive Cementitious Materials and Hydrogen
Microstructure Evolution in Rapid Nitriding of SACM645 Using Induction Heating
Microstructures and Orientation Relationships in the Reduction of Iron Oxide
Towards Sustainable Iron Production: Kinetics of Laser-Assisted Iron Oxide Reduction in Carbon-Free Environments

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