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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Phase Stability, Phase Transformations, and Reactive Phase Formation in Electronic Materials XXVI
Presentation Title Concentrated Sliding Friction Strengthened Dissimilar Stainless Steel/Ti Interface via Phase Transformation During Ultrasonic Spot Welding
Author(s) Yan-Lin Zhu, Jhe-Yu Lin, Jhong-Ren Huang
On-Site Speaker (Planned) Yan-Lin Zhu
Abstract Scope This study investigated the influence of weld area size on heat input, interfacial microstructure, and mechanical strength during ultrasonic spot welding of 316L stainless steel to pure titanium under a constant clamping force of 3000 N. Two horn sizes (10×10 mm² and 7×7 mm²) were compared across welding energies of 200–1800 J. A larger weld area promoted early-stage bonding through local plastic flow but dispersed clamping force, limiting peak interfacial temperature to approximately 540°C and causing internal fractures within the Ti substrate at prolonged welding. In contrast, the smaller 7×7 weld area concentrated heat input, achieving a peak temperature of 883°C that exceeded the Fe-Ti β-transus point (595°C). This triggered α-to-β phase transformation in Ti through diffusion of β-stabilizing elements from 316L, eliminating interfacial defects and forming a deformable β-Ti layer with Fe₂Ti intermetallic compound. Consequently, peak interfacial strength increased by 37%, from 1817 N to 2485 N.
Proceedings Inclusion? Planned:
Keywords Phase Transformations, Joining, Characterization

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