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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Energy Technologies and CO2 Management: Resource Efficient Processes
Presentation Title Thermodynamic Analysis of Fe-Si Alloy and CaCO3 Prepared From Steel Slag By Molten Salt Electrolysis Under CO2 Atmosphere
Author(s) Pengzhen Li, Ying Chen, Bo Yuan, Yan Wang, Hongyan Yan
On-Site Speaker (Planned) Pengzhen Li
Abstract Scope Under the background of dual carbon goals, solid waste treatment and CO₂ utilization have become hot issues of global concern. To explore the resource utilization of steel slag and waste gas, this paper proposed a research idea for preparing Fe-Si alloys and CaCO3 by molten salt electrolysis of steel slag in NaCl-KCl system under CO2 atmosphere. The theoretical feasibility was analyzed through thermodynamic calculations. The results showed that no chemical reactions occurred between components of steel slag and molten salt at 750 ~ 950 ℃. Electroreduction sequence of metals in the steel slag was Fe, Si, Ca and Al. Combined with the slag components and Fe-Si phase diagram, under a voltage of -2.21 V to -1.51 V, the electroreduction of Fe and Si finally formed Fe3Si, FeSi2, FeSi and Fe5Si3. As deoxidation proceeds, CaO can be dissociated from the CaO-containing phase in steel slag, and then reacted with CO2 to form CaCO3. Under above thermodynamic conditions, it was theoretically feasible to prepare Fe-Si alloy and CaCO3 from molten salt electrolytic steel slag under CO2 atmosphere.
Proceedings Inclusion? Planned:
Keywords Recycling and Secondary Recovery, Electrometallurgy, Extraction and Processing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review on Trends and Challenges of Electricity Demand Forecasting and Scheduling in Steel Enterprises
Analysis of Corrosion Issues in Blast Furnace Hot Blast Stove Heat Exchangers
Comparative Life Cycle Assessment of WTaTiVCr High-Entropy Alloy Fabricated by Mechanical Alloying and 3D Mixing Methods
Copper Looping Technology for Ambient CO₂ Removal from Air
Dynamic Prediction Method for Basic Oxygen Furnace Waste Heat Steam Combining Data and Mechanism
Effect of Using H2 and CH4 Gases as Alternative Reductants of Chromite Ore
Environmental and Economic Comparison of Wire and Swarf in a Novel Additive Manufacturing Technique for Aerospace Applications
Natural Gas Integration in Anode Baking: Achieving Cost Savings and Lower Emissions at INALUM
Novel Electrification Solution to Produce High-Temperature Heat to Decarbonize Process Heating in Aluminum Industry
Optimization Operation Range of Injecting Coalbed Methane into Blast Furnace Tuyere
Optimizing Al2O3 Particle Size to Enhance CO2 Capture Performance of CaO-Based Sorbents
Optimizing Steel Byproduct Gas Scheduling with Time-Dependent Control Strategies for Cost Savings
pH-Controlled Indirect Carbonation of BOF Slags with In-Situ Potentiometric Monitoring
Prediction of Linz-Donawitz Converter Gasholder in Iron and Steel Enterprise
Preparation of an Indigenous Bismutite Ore for Improved Bismuth-Based Alloys Production
Processing of Indigenous Spodumene Ore for Lithium Liberation: A Precursor for Industrial Lithium Energy Materials
Reduction of Carbon Composite Briquette Under CO-CO2-N2 Atmosphere With H2 Mixing
Renewable Carbon Conversion: Catalytic Routes for Synthetic Fuel Generation from CO₂
Research and Practice of Hydrogen-Rich Metallurgy Technology in Large Blast Furnace
Simulation of Gas Pipeline Network Operations in Iron and Steel Enterprises
Study on Synergistic Reduction of Iron Ore by Biochar and Hydrogen
Study on the Change Law of Caking Index Values of Thermally Extracted Coals
Study on the Gasification Reaction Characteristics of Thermal Dissolution Coal
Study on the Influence of Blast Furnace Hydrogen-Rich Blowing Smelting Parameters and Energy Saving and Carbon Reduction
Techno-Economic Assessment of Biomass-Based Direct Reduced Iron Production for Low-Carbon Steelmaking
Thermodynamic Analysis of Fe-Si Alloy and CaCO3 Prepared From Steel Slag By Molten Salt Electrolysis Under CO2 Atmosphere
Utilization of Intermittent Renewable Electricity for Metal Processing
Waste Heat to Power Technology for Aluminum Electrolysis Flue Gas

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