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Meeting Materials Science & Technology 2019
Symposium Metamorphic Manufacturing – Incremental Deformation Processing for Agile, High-quality Metallic Component Production
Presentation Title Opportunities and Challenges in Flexible Dieless Forming - A Summary of Double-Sided Incremental Forming (DSIF) Work at Northwestern University
Author(s) Jian Cao
On-Site Speaker (Planned) Jian Cao
Abstract Scope Forming as a manufacturing process is known for its efficiency in shaping materials to different geometries and the capability of enhancing mechanical properties. Rapid forming without using geometric-specific tooling can add another valuable option to the toolbox, particularly for low-volume production that are often needed in the product development cycle or part replacement or personalized products. The industries that can benefit from this kind of forming methods include, but are not limited to aerospace, automotive, medical, architecture, or consumer products. In this talk, research progresses and lessons learned from the last 15 years of research in dieless forming, particularly, double-sided incremental forming, from the speaker's lab and her collaborators will be presented. Topics cover geometric accuracy, formability, numerical simulations, toolpath planning, and fatigue life. More importantly, she will also share with the audience on the perspectives of future research and development directions for this technology.


Comparison of Robotic Blacksmithing, 3D Printing and CNC Machining for Aerospace Replacement Parts
Complexity & Functionality of Automotive Structural Components with Tailored Properties
Lagrangian Finite Element Simulation of Metaphorphic Manufacturing
Metamorphic Manufacturing Activities and Evolving Opportunities at Case Western Reserve University
Metamorphic Manufacturing: A View from Two Perspectives
Metamorphic Manufacturing: Processing Pathways to Manufacture Custom Geometry Components with Tailored Microstructures
Multimodal Atomic Scale Characterization of Structural and Compositional Changes During Shear Deformation of Materials
Opportunities and Challenges in Flexible Dieless Forming - A Summary of Double-Sided Incremental Forming (DSIF) Work at Northwestern University
Rapid Prototyping of Forming Tools Using 4340 Steel Through Additive Manufacturing
Robotic Blacksmithing, Building on Past Success
Setting Component Properties in Incremental Forming
Solid Phase Processing of AA6XXX and AA7XXX Alloys via Shape Approach

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