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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals: Towards Sustainable Process Modeling, Design, and Operation
Presentation Title HPC/AI Based Methodology for Flashback Detection in Hydrogen Blended Natural Gas Combustors
Author(s) Archit Bapat, Gregory Vogel, Veeraraghava Raju Hasti, Shashi Aithal
On-Site Speaker (Planned) Archit Bapat
Abstract Scope Methane fueled gas-turbines contribute to greenhouse gases. Using methane-hydrogen blends in gas turbines promises to reduce greenhouse gas emissions, since combustion of hydrogen produces only water vapor. As hydrogen concentration in the methane-H2 blend increases beyond 60%, higher reactivity mixture increases flame speed that can drive the flame back into the pre-mixer hardware, instantaneously melting the injector hardware. This unstable phenomenon known as flashback, is a serious durability concern and has significantly slowed down the design and the development cycle of H2-blended combustors and thus substantially increased the cost of developing such technology. Innovative flashback-predicting computational approaches are needed to accelerate the development of such combustors. ANL and PSM is developing a design tool integrating Artificial Intelligence (AI) models trained on Reduced-Order Models (ROMs) with high-fidelity multidimensional CFD simulations to predict the flashback propensity in CH4/H2 fueled combustors. This technique promises to significantly reduce the design/development time of high-H2 combustors.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Thermodynamic Process-Simulation Tool for Sustainable Metallurgy Integrating LCA and Optimization With FactFlow
Advancements in Friction Stir Welding of Copper Using Diamond Tooling
Applications of Machine Learning and AI in HPC4EI-Funded Projects for Manufacturing and Materials Research
CFD Modelling of Iron Concentrate Reduction in a Rotary Kiln Furnace
Crystal Nucleation and Growth in FluoroZirconate (ZBLAN) Glasses: Mesoscopic Study of the Effect of Shear Rate and Viscosity
HPC/AI Based Methodology for Flashback Detection in Hydrogen Blended Natural Gas Combustors
Influence of the Argon Gas Injection Position in a Metallurgical Ladle Using a Twisted Channels Nozzle on Slag Layer Opening and Mixing Times
Introduction to the High-Performance Computing for Energy Innovation Program
Investigating In-Situ Material Flow and Thermomechanical Conditions in Friction Extrusion With Varying Die Geometries Using SPH Method
Material Flow Optimization for Sustainable Aluminum Manufacturing
Modeling, Design, and Operation Maintenance for Long Campaign Life Blast Furnace Hearth
Molecular Simulation Study on Kinetics of CO2 Adsorption in Mg-MOF Decorated With Amine Groups
Multi-Physics Simulation of Inclusion Composition in the Continuous Casting Bloom: Effects of Element Segregation and Inclusion Diameter
Numerical Modeling of Solidification Structure and Macrosegregation in Large Bloom Continuous Casting With MEMS and FEMS: A Three-Phase Volume Average Approach
Optimization of Vacuum Induction Melting Ultrasonic Atomization Through Improved Process Monitoring
Probabilistic Spot-Melting Scan Strategy for Microstructure Engineering in Electron Beam Additive Manufacturing
PUMA: Simulating Powder Post-Processing for Advanced Manufacturing
Quench Process Modeling and Simulation in the Heat-Treatment of Critical Aerospace Components
Recovery and Re-Use of Metal Feedstock Powder in Cold Spray Deposition: Reducing Material Waste Through Powder Reclamation
Scale-up Electrodeposition of Ti-Al Alloys in AlCl3:BMIC Ionic Liquid Electrolyte
Syntheses of Ceramic Composites by Chemical Vapor Infiltration Using Microwave Heating
Three-Dimensional Multiphase Numerical Modeling of Gas Injection in the Anode Furnace for Copper Refining
Two-Phase Internal Cooling Correlations for High-Pressure Die Casting

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