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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Lightweight Alloy Matrix Composites
Presentation Title Simultaneous Enhancement of Printability and Mechanical Properties in Ti-Modified Al-Zn-Mg-Cu Alloy Fabricated by Laser Powder Bed Fusion (L-PBF)
Author(s) Dong-Min Jang, Soobin Kim, Ma-Tea Lee, Jungho Choe, Kyung Tae Kim, Byeong-Joo Lee, Kee-Ahn Lee
On-Site Speaker (Planned) Dong-Min Jang
Abstract Scope Despite its excellent mechanical properties, high-strength Al-Zn-Mg-Cu alloy (Al7075) faces challenges in Laser Powder Bed Fusion (L-PBF) due to hot cracking. This study proposes an approach to overcome these limitations by adding titanium (Ti) to improve the L-PBF printability of the Al7075 alloy. The addition of Ti promoted the formation of a fine-grained microstructure through nanoscale Al₃Ti particles, thereby enhancing the solidification behavior and effectively suppressing the formation of hot cracks. The Ti-modified alloy achieved over 99.7% relative density and significantly reduced crack susceptibility. In the as-built condition, it showed a yield strength of 339.7 MPa, an ultimate tensile strength of 440.2 MPa, and an elongation of 12.16%. After T6 heat treatment, mechanical properties improved further to 358.8 MPa (YS), 460.8 MPa (UTS), and 14.45% elongation. Microstructural analysis confirmed that grain refinement, precipitation hardening, and improved solidification characteristic collectively contributed to these enhanced properties.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Aluminum, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of an Ultrahigh-Strength Deformable Al Alloy
Additive Manufacturing of High-Strength 2024 Aluminum Alloy with Enhanced Thermal Stability via Nano-Treating
Development of High Silicon Alloys for Additive Manufacturing
Effect of Interlayer Defects on the Anisotropic Mechanical Behavior of WAAM Al-Mg Alloys
Effect of Zirconium on the Microstructure and Mechanical Properties of Laser Powder Bed Fused Eutectic Al-Ce-Zr Alloy
Engineering Lattice-Matrix Interfaces in PrintCast Components to Increase Effective Ductility
Engineering of SS316-A356 Interpenetrating Composites for Controlled Shear Deformation Under High-Strain Rate Compression
Enhanced Thermal Stability in Additive Friction Stir Deposited ODS IN9052 Al Alloy
Evaluation of Oxide-Matrix Interactions in Oxide Dispersion Strengthened Aluminum Alloys Produced Through Laser Powder Bed Fusion
Exceptional Strengthening Via Nanostructure Engineering in Additively Manufactured Aluminum Alloys
F-40: Mechanical Properties and Microstructure of Wire Laser Directed Energy Deposition of Silicon Carbide Reinforced 316L
In-Situ TiC Formation and Phase Evolution in Ti6Al4V Processed by Digital Light Processing: Pathway to Enhanced Mechanical Properties
Magnetohydrodynamics in Metal Additive Manufacturing
Microstructural and Mechanical Characterization of an Inoculated Aluminum 7075 Alloy Processed with Wire Arc Additive Manufacturing
Microstructural Evolution and Mechanical Properties of Co-Modified Alsi10mg Alloy Fabricated Via In-Situ Alloying in Laser Powder Bed Fusion
Mitigating Cracking in Additive Manufacturing of High-Strength Aluminum Alloys with Ceramic Reinforcements
Modeling the Ductile-To-Brittle Transition of Reactive Additive Manufactured Metal Matrix Composites Using a Damage-Enabled FFT Framework
Simultaneous Enhancement of Printability and Mechanical Properties in Ti-Modified Al-Zn-Mg-Cu Alloy Fabricated by Laser Powder Bed Fusion (L-PBF)
Ultra-Low Modulus in Laser Printed Ti-25Nb
Understanding Multi-Stage Deformation Mechanisms in Additively Manufactured Al6061+TiC Nanocomposite by In-Situ Neutron Diffraction

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