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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
Author(s) Haojie Li, Sanchita Chakrabarty, Wojciech Kulozik, Hao Qiu, Marko Ranneberg, Torsten Graupner, Michael Fischlschweiger
On-Site Speaker (Planned) Haojie Li
Abstract Scope The rising use of lithium-ion batteries (LIBs) in electronics and electric vehicles increases the demand for the essential raw material lithium and highlights the importance of energy-efficient recycling methods. However, lithium recovery through a combined pyro- and hydrometallurgical process remains limited because lithium disperses into various phases within the slag. Adjusting the slag composition combined with controlled cooling can concentrate lithium into specific crystalline phases, which have different crystallization kinetics, enabling more efficient downstream recovery. In this work, we present a new multiscale simulation framework based on a machine learning-driven model reduction from the maximum entropy production principle, combined with an enthalpy-porosity technique and volume-of-fluid method within a finite volume framework. This approach considers both local kinetics and macroscale transport phenomena. The integrated method allows for accurate prediction of the spatiotemporal evolution of lithium-rich oxides and silicates, which have different kinetics, during slag solidification under various processing conditions.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Phase Transformations, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Aluminum alloy products, recycling, and the circular economy
CALPHAD-Based High-Throughput Investigation of Fe-Containing Intermetallic Formation in Al–Si–Mg–Fe–Mn–Cr Alloys for Aluminum Recycling
Closing the Loop: Maximizing Recycle Content and Decarbonization of Apple Alloys
Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Design and Application on New Generation of Green Low-Carbon Steel Manufacturing Process
Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Engineering Artificial Minerals for Advanced Lithium-Ion Battery Recycling
First Investigation of Recycling-Induced Changes in Yield Point Elongation Behavior of Near-Interstitial-Free Steels
Hot tearing resistance of recycled aluminum 6061 alloy with various Fe contents
Metallic foams by solid-state consolidation of machining chips
Modeling Microstructure Evolution of Lithium-containing Phases Based on the Maximum Entropy Production Principle
Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
New Strategies to Advance Recycling, Energy Efficiency, and Circular Metallurgy in Aluminum Production and Processing
Optimisation of aluminum alloy grade system to facilitate mixing and recycling
Plasmas, Plants and Partnerships: Enabling Fusion Energy Through Circular Metallurgy
Process-Scale Circularity in Metal Additive Manufacturing: Repurposing Off-Specification M789 LPBF Powders
Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Study on Cold-Solidified Pellet Preparation and Application Technology
Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Ultra-fast High Temperature Sintering (UHS) of Ion Conductors and Beyond

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