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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing, Directed Energy Deposition of Metals: Processing – Microstructure – Mechanical Property Relationships
Presentation Title Process-Microstructure-Property Relationships in Low Heat Input Wire-Arc Additive Manufacturing (WAAM) of Ni-Based Superalloy Haynes 282
Author(s) Benjamin Adam, Rui Feng, Robert Turpin, Shane Namie, Dustin Crandall, Graham Tewksbury, Chantal K. Sudbrack, Luis Fernando Ladinos Pizano
On-Site Speaker (Planned) Benjamin Adam
Abstract Scope Ni-based superalloy Haynes® 282® is targeted for advanced power generation systems for its superior high temperature mechanical properties. Wire-arc additive manufacturing (WAAM) offers attractive cost and materials savings with high deposition rates. Based on initial build process optimization, WAAM blocks were made, and screened for defects using high-throughput CT scanning. The microstructural evolution in arc energy range of 250-700 J/mm was characterized in the as-built and aged conditions, using electron microscopy. Results showed self-consistent microstructure across conditions, with grain size dependence on arc energy, MC and M6C carbides in as-built, and blocky grain boundary M23C6 in as-heat-treated condition. Further reductions in as-built porosity were explored through 20+ combinations of H2 and CO2 additions to shielding gas. Initial results show improved wetting behavior, and bead overlap with up to 1% H2 and up to 0.25% CO2. Combination of experimentally determined datasets provided comprehensive understanding of process-structure-property relationships in WAAM Haynes 282.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-10: Microstructures and Tensile Properties of BN-Reinforced Aluminum Composites Manufactured by Directed Energy Deposition
A-11: Porosity Prediction with Multi-Layer Perceptron from Thermal Imaging of DED of Steel and Inconel
A-7: Compositionally Optimized Superalloys for Additive Manufacturing: Understanding the Microstructure-Crack Resistance-Property Relationship
A-8: Development of Printable High Strength Aluminum-Copper Alloys for Additive Manufacturing Applications Using Grain Refinement and Crack Mitigation Alloying Strategies
A-9: Interactions Between Grain Characteristics and Ion Irradiation in Additively Manufactured CoCrFeNi-Based High-Entropy Alloys
Additive Manufacturing of Functionally Graded Materials
Anisotropic Compression Behavior of 316L Stainless Steel at Room and Cryogenic Temperatures: The Influence of Twinning and Transformation Mechanisms
Application of Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Creep Performance of Alloys Processed with Gas Metal Arc Directed Energy Deposition (GMA-DED)
Directed Energy Deposition of Fe43.5Mn34Al15Ni7.5 Shape Memory Alloy
Effect of Precipitation on Fatigue Crack Growth and Cyclic Deformation in Additively Manufactured Nickel Aluminum-Bronze
Effects of Forging on Microstructural and Mechanical Properties of AISI 316LSi Fabricated via Wire Arc Additive Manufacturing (WAAM)
Enhanced Grain Refinement and Mechanical Properties in WAAM 316L by Integrated Hot Forging
High-Speed Schlieren Imaging of Laser Powder Blown Directed Energy Deposition
Influence of Compositional and Microstructural Complexity on Ion Irradiation Resistance in Additively Manufactured CoCrFeNi-Based High-Entropy Alloys
Influence of Part Orientation on Microstructure and Mechanical Properties of Wire-Arc Additively Manufactured Cu-30Ni Alloy
Inhomogeneities in Directed Energy Deposition of Refractory Metals with Different Melting Temperatures and Mass Densities
Investigation of Micro-Cracks with Mechanical and Electropolishing of Additively Manufactured TiAl
Microstructural and Mechanical Investigation of High Strength Steel Replacements Fabricated via Wire-Arc Directed Energy Deposition (DED)
Microstructural Differences in AlCoCrFeNi High-Entropy Alloys from Binder Jetting and Directed Energy Deposition
Multi-Mode Defect Monitoring for Wire-Arc Additive Manufacturing
New Insights into Microstructure Evolution and Deformation Mechanisms in Additively Manufactured 316L Stainless Steel
Process-Microstructure-Property Relationships in Low Heat Input Wire-Arc Additive Manufacturing (WAAM) of Ni-Based Superalloy Haynes 282
Process-Structure-Property Relationship in LHW-DED Ti-6Al-4V
Process-Structure Relationships in Laser Directed Energy Deposition of Molybdenum Powder Within a Ti-6Al-4V Matrix
Shaped Laser Texture Modulation in the Directed Energy Deposition of a Nickel Superalloy
The Next Step: Tailored Ni and Co Based Superalloy Development via High-Throughput Additive Manufacturing
Thermal and Microstructural Analysis of Inconel-GRCop Dissimilar Joint Fabricated by Powder-Based Laser Directed Energy Deposition
Towards Statistical Microstructure Quantification to Guide the Directed Energy Deposition Process
Water-Atomized Powders for Powder-Feed Direct Energy Deposition

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