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Meeting 11th International Symposium on Superalloy 718 and Derivatives 2026: Legacy, Innovations, and Future Directions
Symposium Superalloy 718 and Derivatives 2026: Legacy, Innovations, and Future Directions
Presentation Title Nickel Superalloy Composition and Process Optimization for Improved Weldability
Author(s) Anna Holland, Jamie McIntyre, Jonah Klemm-Toole, Paul G. Sanders
On-Site Speaker (Planned) Paul G. Sanders
Abstract Scope In order to improve the efficiency of advanced ultra-supercritical power plants, hotside materials must be designed to maintain mechanical properties in high pressure and high temperature environments. Nickel superalloys are a viable yet expensive option, but welding challenges can lead to premature joint failures. The goal of this work is to experimentally evaluate computationally-designed nickel superalloys for improved weldability and lower alloy cost, while maintaining mechanical properties. Two optimized nickel alloys were designed to these targets and compared to benchmark nickel superalloys. Both optimized alloys had lower cost, with a 5Co-4Ti alloy exceeding room temperature hardness and elastic modulus values while a 7Co-3Ti alloy maintained elastic modulus values and room temperature hardness. Hot hardness, solidification cracking, and strain age cracking were assessed and compared to benchmark alloys.
Proceedings Inclusion? Definite: At-meeting proceedings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison of the 650°C Low Cycle Fatigue Behavior of Three Additively Manufactured Nickel Superalloys
Alloy 718: 68 Years of Process Innovation
Characteristics of Immiscible Alloy Systems Using Advanced Manufacturing Processes and Spatial Correlation Functions
Comparison of Creep Behaviors Between Alloy 718 and Ta-718
Complex Modification of Heat-Resistant Nickel Alloy ZHS3DK-VI With Yttrium, Hafnium and Niobium
Considerations for Homogenizing Alloys
Cooling Rate Sensitivity of Disk Superalloys for the Next Turbine Generation
Corrosion Behavior of Additively Manufactured Alloy 625 via Wire-Based Methods
Creep Performance and Microstructural Evolution of Gas Metal Arc Directed Energy Deposition Haynes 230
Cross-Platform Laser Powder Bed Fusion of Superalloy 718
Dislocation Induced Precipitation of γ’ Phase during Hot Deformation in VDM Alloy 780
Effect of Boron content on solidification behavior and microstructure of Nickel-Cobalt-Based superalloys
Effect of Composition Variations on Microstructure Evolution in Laser Powder Bed Fusion Nickel Alloy 625
Effect of Hot Isostatic Pressing Temperature on Microstructures and Properties of Spray-Formed Nickel-Based Superalloy
Effect of Microstructure Parameter on Grain Growth Behavior of Ni Based Superalloy
Effect of Repair Operations on the Microstructure Properties of DED-LB/w Produced Alloy 718
Elevated Temperature Fatigue and Dwell-Fatigue Behavior of Additively Manufactured ABD-900AM for Advanced Gas Turbine Applications
Enhancing the Creep Performance of Ni-Based Superalloy Castings
Evaluation of Seamless Rings of HAYNES 233 Alloy Forged by the Larson Forge Co.
Framework for Incorporation of Manufacturing Process Variability in Grain Size Predictions for Alloy 718 Forgings
Grain Size Evolution in a Polycrystalline Ni Base Superalloy Under Temperature and Strain Gradients
High Temperature Oxidation Resistance, Mechanical Properties and Microstructural Stability of the New Fabricable Ni-Based ATI 273™ Superalloy
Hot extrusion characteristics and microstructure-based hot extrusion control principle of alloy 617B tube
Impact of Composition and Process History on the Microstructure and Mechanical Behavior of L-PBF Alloy 625
In situ monitoring of η phase evolution kinetics in the Inconel 706 superalloy by electrical resistivity
Influence of Al:Nb Ratio on Microstructure and Mechanical Properties in New Polycrystalline Ni Superalloys
Influence of Heat Treatment on Microstructure of Functionally Graded Alloy 718-NiCrAlY Produced by Directed Energy Deposition
Investigating Hydrogen Embrittlement in Novel High-Strength Ni-Based Superalloys Based on IN725
Investigation on the Long-Term Aging Microstructure Evolution of Cobalt-Based Superalloy ECY768
Jeff Test Abstract for Proceedings Access
Manufacturing of Φ2440 mm gas turbine disc for GH4169 superalloy
Mapping of Process Parameters to Microstructure of Haynes 282 Produced by Laser Wire Directed Energy Deposition
Mechanical Behaviour and Microstructure Changes During Heat Treatment of Nickel-Based Superalloy AD730®
Mechanical Properties and Microstructure of Irradiated Superalloy 718 With High Concentrations of Hydrogen and Helium
Microstructural Evolution During Post-Heat Treatment of PBF-LB Manufactured Alloy 247
Microstructural Investigation of Underwater Welding of Inconel 718 Superalloy by Nd:YAG Laser
Microstructure-Dependent Mechanical Properties and Optimization of Post-Weld Heat Treatment in an Electron Beam Welded Ni Based Superalloy
Microstructure Evolution of René 65 During the Initial Stages of Industrial-Scale Ingot Conversion
New approach for characterizing cyclic crack growth by loading, unloading, reloading testing
Nickel Superalloy Composition and Process Optimization for Improved Weldability
Opportunities, Lessons Learned, and Challenges From 718Plus Structures on Latest Generation Aero- Engines
Optimization of Freckle Formation Criterion in Vacuum Arc Remelting Based on Crystallographic Orientation of Dendrites
Physics-Based Modeling and Data Analytics for Process and Property Optimization in Nickel-Based PM Superalloys
Preparation, characterization and application of additive manufacturing superalloy data
Printable High Temperature Nickel Alloy Development Leveraging Compact Co-Precipitates
Qualification of High Strength Superalloy 718 Additively Manufactured for Critical Applications in Oil & Gas Environments
Revealing the γ′ Evolution During Controlled Cooling in Udimet720LI by Electron Microscopy with Complementary In-Situ SAXS
Stress Assisted Aging and γʹʹ to δ Transformation Driven Yield Stress Anomaly and Diminished Ductility in Solution Treated IN718
The Columnar/Equiax Solidification Modes in Relation to Segregation in Remelted Nb-Containing Superalloy Ingots
The Influence of Shielding Gas on the Wire-Arc Additive Manufacturing (WAAM) of Ni-Based Superalloy Haynes 282
Utilizing Integrated Thermodynamic Simulations and Experimental Validation for Optimized Homogenization of ATI 718Plus® Alloy

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