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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advanced Materials for Reusable Rocket Engines
Presentation Title Using ICMDŽ Software to Design High Strength, Printable, Burn Resistant Nickel-Based Superalloys for Reusable Rocket Engines
Author(s) Kerem Taskin
On-Site Speaker (Planned) Kerem Taskin
Abstract Scope There is a tradeoff between burn resistance in a high-pressure oxygen combustion environment and strength in nickel based super alloys. High performance rocket engines use high pressure liquid oxygen fuel which can create a combustion reaction when exposed to common commercially available alloys. In the interest of minimizing weight and maximizing thrust of rockets, a high strength, burn-resistant nickel-based superalloy is ideal, especially for reusable rockets. In addition, rocket manufacturers also aim to employ AM processes for manufacturing. The known tradeoffs between printability, burn resistance, and high strength for nickel based super alloys due to a propensity for strain age cracking, results in a complex alloy design scenario. Using the ICMDŽ platform, QuesTek has developed alloy concepts by co-optimizing these three key properties with physics-based ICME modeling. QuesTek will present the latest developments on burn resistance modeling and designs for high strength, burn resistant nickel superalloys for space applications.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, ICME, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Approach to Oxygen Compatibility - Material Selection and Testing for Lower Cost to Orbit
Characterization of Additively Manufactured MA754 Contaminates for Compositional Optimization
Disruption of Oxide Barriers in Reaction Bonded, 3D Printed Ceramics via Surface-Applied In–Ga Eutectic
Frictional Ignition Testing of Metals in Oxygen up to 24.1 MPa
HVOF Thermal Spray Additively Manufacturing Processing of GRX-810 Alloy for Scalable Rocket Engine Components
Microstructural and Mechanical Characterization of Nano-Yttria Reinforced IN718 via L-PBF
Property-driven design of compositionally graded alloys using a generative AI framework
Temperature-Dependent Effects in the Aeroplastic Design of Turbine Disks
Using ICMDŽ Software to Design High Strength, Printable, Burn Resistant Nickel-Based Superalloys for Reusable Rocket Engines
Wire-Arc AM Combustion Chambers: Reusability Considerations with AM and Accelerating the Material Development Path to Flight

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