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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium REWAS 2025: Automation and Digitalization in Recycling Processes
Presentation Title The Potential of Multidimensional Modelling Techniques for Advanced Process Control in Metallurgical Recycling Processes
Author(s) Fabian Diaz, Taopheeck Yusuf, Ali Akouch, Sabrine Khadhraoui, Nikolaus Borowski, Markus Reuter
On-Site Speaker (Planned) Fabian Diaz
Abstract Scope Conventional process control methods based on traditional modelling strategies are limited by their capacity to incorporate multiple objective functions and can be time-demanding during decision-making. In metallurgical processes, these limitations often result in inefficiencies and suboptimal outcomes. Advanced modeling techniques in digital platforms offer a transformative solution. This work examines how advanced techniques—including thermochemical and solution chemistry calculations, artificial intelligence, physics-based surrogate functions, and data reconciliation—supported by empirical data, thermodynamic, and kinetic data, can overcome these limitations. Implementing these techniques leads to robust metal production processes and consistent product quality, minimized metal losses, reduced refining time, detection of uncertainties or measuring errors in materials’ composition, minimized sampling requirements, and lower energy consumption. A case study on copper recycling demonstrates these benefits, showcasing the advanced process control method and linking it to online higher hierarchical process analysis, such as environmental (Life Cycle Analysis) and economic assessment.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Pyrometallurgy, Machine Learning

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

AI Assistance to Global Mineral Resource Analysis and Visualization
Controlling Minor Element Phosphorus in Green Electric Steelmaking Using Neural Networks
Insights to Rare Earth Element Separation and Recovery through Molecular Dynamics Modeling
Metal extraction informatics: a conceptual framework for sustainable metals extraction
Optimizing Secondary Steel Production by Copper Contaminant Removal using Artificial Intelligence
Supply Risk Aware Alloy Discovery and Design
The Potential of Multidimensional Modelling Techniques for Advanced Process Control in Metallurgical Recycling Processes
Thermodynamic-based process simulation coupled to life cycle analysis: exploring pyrometallurgical processes to recycle end-of-life products

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