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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Powder-Based Manufacturing and Repair of Large Structural Components for Critical Applications
Presentation Title Mechanical Property Enhancement Through Multi-layer Deposition of Dissimilar Materials Using Directed Energy Deposition
Author(s) Hyejin Song, Hojin Lee, Jin Seok Jang, Dongyong Park
On-Site Speaker (Planned) Hyejin Song
Abstract Scope Directed Energy Deposition (DED), which utilizes metal powders and a high-power laser to selectively deposit material onto a substrate, is widely employed for the repair and refurbishment of engineering components. In this study, multi-layer structures were fabricated on a medium-carbon low-alloy steel substrate via DED using both compositionally similar and dissimilar feedstock materials. The specimen with dissimilar material exhibited a recrystallized fine-grained microstructure at the interlayer interface, in contrast to the more coarsened structure formed with similar material deposition. This microstructural refinement resulted in significant improvement in tensile properties. These findings demonstrate that dissimilar material deposition via DED offers a promising strategy for improving the mechanical performance of repaired components in critical structural applications.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Iron and Steel

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

4140 Steel Cold Spray Depositions via Heat Treatment of Feedstock Powder and In-Situ Self Peening
Application of Arc Based Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Effect of Process Parameters on Plasma Transferred Arc Additive Manufactured 17-4PH Using the Taguchi Method
Extremely Low-Temperature Tensile Behavior of 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion
Fabrication of Homogenized and Directionally Solidified Inconel 718 Deposit by Induction-Heating-Assisted L-DED Process
Framework for Joining of Dissimilar Materials Using Additive Manufacturing
HIP Manufacturing of Large Dissimilar Metal Reactor Structures
Investigating DED Repair Strategies in Grooved 316L Stainless Steel for Enhanced Strength-Ductility Synergy
Manufacture and Repair of Thick Tungsten Coatings for Fusion via VPS and FAST
Mechanical Property Enhancement Through Multi-layer Deposition of Dissimilar Materials Using Directed Energy Deposition
Repair of Aluminum Alloy 7075 Using Laser Based Directed Energy Deposition

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