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About this Abstract
Meeting 2026 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2026)
Symposium 2026 Annual International Solid Freeform Fabrication Symposium (SFF Symp 2026)
Presentation Title Overcoming Z-Axis Anisotropy in FFF PEEK Components via Vacuum-Assisted Epoxy Infiltration
Author(s) Francesco Tamburrino, Beatrice Aruanno, Alessandro Paoli, Armando Viviano Razionale, Sandro Barone
On-Site Speaker (Planned) Francesco Tamburrino
Abstract Scope Additive manufacturing of PEEK by Fused Filament Fabrication (FFF) is limited by poor interlayer adhesion, porosity, and pronounced anisotropy in vertically printed components. This work presents a vacuum-assisted infiltration process using a low-viscosity, high-temperature epoxy resin as an efficient post-processing strategy. Evaluated under critical vertically printed conditions, digital microscopy confirms the resin effectively fills interconnected voids, promoting mechanical interlocking. Results show flexural strength increases up to 80% compared with as-printed and thermally annealed specimens, alongside improved strength-to-weight ratios and negligible material costs. Compared with conventional high-temperature thermal annealing, the proposed approach requires substantially lower processing temperatures (curing at 60°C) and shorter treatment times. This demonstrates the potential of targeted epoxy infiltration as a scalable, industrially viable post-processing route for high-performance lightweight FFF PEEK components.
Proceedings Inclusion? Undecided

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