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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing of Ceramic-Based Materials: Process Development, Materials, Process Optimization and Applications
Presentation Title Development of Direct Ink Write Radially Graded Alumina/Zirconia
Author(s) Benjamin Lamm, Beth Armstrong, Corson Cramer, Alex Rogers, Chanaka Kumar
On-Site Speaker (Planned) Benjamin Lamm
Abstract Scope Functionally graded materials (FGMs) using a compositional gradient are of interest to join dissimilar materials and optimize material properties spatially. This research focused on using zeta potential and dynamic light scattering to develop stable Al2O3, 8 wt.% yttria-stabilized ZrO2 (8YZ), and 50/50 Al2O3/8YZ slurries to direct ink write (DIW) a radially gradient alumina/zirconia disk as a model system for other applications, such as ceramic nuclear fuel pellets. Printed components were sintered to examine the efficacy of the methodology, and the resulting macro and microstructures were characterized. Material property differences resulted in cracking and disk failure despite a 50/50 Al2O3/8YZ intermedial layer. Component failure was attributed to grain growth of the 8YZ phase despite colloidal stability, due to differences in sintering onset temperature between the two phases.Funding for this work was provided by the US Department of Energy, National Nuclear Security Administration Office of Defense Nuclear Nonproliferation Research andDevelopment

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Oxide and Non-Oxide Ceramics for Functional and Structural Applications
Advanced Manufacturing and Densification Techniques for Fabricating Ceramic Matrix Composites
Atomic Layer Deposition (ALD) for Nanoscale SiC AM Feedstock Improvement
Colloidal Material Design for Additively Manufacturing Optical Glasses
Development of Aluminium Coating via DC Pulse Electrophoretic Deposition on Inconel 625 Particles for High-Temperature Applications
Development of Direct Ink Write Radially Graded Alumina/Zirconia
Development of Models for Densification and Microstructural Evolution of Ceramic Green Bodies Produced by Direct Ink Writing
Effect of Bimodal Powder on the Densification of a Green Body via Binder Jetting
Effect of Dispersants on the Direct Ink Write Printability of SiC Powder in Phenolic Resin for Sintered SiC
Engineering the Physicochemical Characteristics of Additively Manufactured Ceramics
Expanding Laser Powder Bed Fusion to Functional Ceramics: Bulk Mo₂C Cathodes for Catalysis
Extrusion Manufacturing (Direct Ink Write) of Carbon-Loaded Ultra-High Temperature Ceramic Matrix Composites
Functional Defects in Advanced Ceramics Fabricated by Selective Laser Sintering
Influence of Compositional and Structural Design on the Quasi-Static and Dynamic Performance of Additively Manufactured Silica-Based Ceramics
Metal Elements Doped Negative Poisson's Ratio Based Structural SiOC Polymer-Derived Ceramic to Activate Efficient Pressure and High-Temperature Difunctional Detection Performance
Multi-Material Direct Ink Writing for Ceramic Nuclear Fuel Applications
Multiphysics Modeling of Volumetric Additive Manufacturing with Microwave Beamforming for Ceramic 3D Printing
Photonic Curing of Chemically Bonded Phosphate Ceramics (CBPC) via Flash Lamp Annealing and the Effect of Optical Absorbers on the Reaction Kinetics and Microstructure
Plasma Jet Oxidation of Additively Manufactured Monolithic and High Entropy Ultra High Temperature Ceramic Carbides
Powder Behavior Simulation for Ceramic Additive Manufacturing: Enhancing Process Understanding and Material Performance
Promoting Melting and Solidification of Aluminum Nitride Through Laser Powder Bed Fusion
Tailoring Material Properties of 3D Printed Alumina Through DLP Printing and Firing Parameters
Three-Dimensional Printing of Hierarchically Porous Ceramics for Multifunctional Applications
Towards Microwave Volumetric Additive Manufacturing for Ceramics: Beamforming Experiments
Understanding Slurry Degradation in Digital Light Processing of High Refractive Index Ceramics
Versatile Ceramic Slurry Formulations for Photopolymerization-Based Additive Manufacturing
Viscosity Adjustment Without Binder

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