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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Accelerated Discovery and Insertion of Next Generation Structural Materials
Presentation Title Accelerated Mapping of Metallurgical Impact Bonding of GRX 810 Nickel ODS AM Alloys Using Laser Induced Particle Impact Testing (LIPIT)
Author(s) Naveen Dinujaya, Asher Young, Suhas Esawarappa Prameela
On-Site Speaker (Planned) Suhas Esawarappa Prameela
Abstract Scope Metallic alloys with complex chemistries and hierarchical microstructures are increasingly utilized in extreme aerospace and energy environments, where both high performance and in-situ repairability are essential. This study investigates the fundamental mechanisms of impact-induced bonding in oxide dispersion-strengthened (ODS) GRX-810 additively manufactured (AM) alloys. A high-throughput laser-induced micro-ballistic platform, integrated with high-speed imaging, is employed to probe high-velocity microparticle impacts while systematically varying particle size, target temperature, and material condition (ODS vs. non-ODS). Critical bonding velocities are quantified to inform solid-state additive repair strategies. The platform enables rapid data generation to train machine learning models that predict bonding behavior across a wide process-structure space. By coupling high-throughput experimentation with data-driven modeling, we reveal deformation and bonding mechanisms operative at extreme strain rates and provide a predictive framework for alloy design and qualification. These findings advance the development of resilient, repairable high-temperature structural materials for next-generation aerospace and energy applications.
Proceedings Inclusion? Planned:
Keywords High-Temperature Materials, Machine Learning, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Combinatorial Approach for the Development of Ternary Alloys
Accelerated Discovery of Additively Manufacturable Al-Zr-Er-Ni Alloys with Enhanced Strength and Ductility Via CALPHAD-Based ICME Technique
Accelerated Mapping of Metallurgical Impact Bonding of GRX 810 Nickel ODS AM Alloys Using Laser Induced Particle Impact Testing (LIPIT)
Accelerating W-Alloy Design with Physics-Guided Machine Learning
AlloyBot: An Automatic Arc-Melting System for High-Throughput Alloy Synthesis
Automated High-Throughput Characterization of Structural Materials for Extreme Environments
CALPHAD Based Screening for Rapid Training of Alloy Design Models
Coupled Design and Characterization Tools to Enable Components with Spatially Varying Materials and Properties
DARPA METALS: Introducing New Material Test Methods and Design Optimization Paradigms for Future Multi-Material Structures
E-44: Evaluating Elemental Powder-Based Direct Energy Deposition for High-Throughput Synthesis of Alloys
Generative Design of Compositionally Graded Turbine Rotors
Hydrogen Embrittlement Behavior of Ni-Based Alloy Fabricated by Laser-Powder Bed Fusion
Leveraging Domain Knowledge for Optimal Initialization in Materials Optimization Frameworks
Machine-Learning Prediction of Yield Strength for W-Ta-Nb Alloy from Room Temperature to 2000°C
Machine Learning Domain Knowledge-Based Design of Alloys with High Strength
Microstructural Evolution During Processing and Creep of Re-Free Single Crystal Superalloy ERBO/15
Multimaterial Structures: Materials, Test Methods, Models and Data Enabled Topology Optimized Design
New Insights into the Evolution of Powder Metallurgy (PM) Ni-Based Superalloys During Consolidation and Thermomechanical Processing
Novel Approach to Rapid Material Characterization and Multi-Material Design Optimization
On the Effect of Temperature Cycling and Stress on the Formation of σ-Phase in Single Crystal Superalloys
RADICAL: Rapid Array DImple-Based Co-Design of Gradient MateriaL and Geometry
Rapid and Flexible Design of Alloys Using The Alloy Optimization Software (TAOS)
Rapid Exploration of Al-Ti-Fe-Si Alloys Via Automated High-Throughput Laboratory X-Ray Diffraction (XRD) and Fluorescence Analysis (XRF)
Simultaneous Design and Discovery of Functionally-Graded Alloys, Supported by Material Informatics and Rapid Testing
SMART: Novel Material Library Synthesis to Accelerate Structural Alloy Discovery
Success and Challenges with Qualifying 6061-RAM2 and 7050-RAM2 Aluminum Alloys for LBPF Additive Manufacturing
"Old-Fashioned" Cast & Wrought Ni-Base Superalloys - Some Remaining Challenges for Alloy and Process Design

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