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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advanced Welding, Joining, and Bonding of Structural Steels
Presentation Title Process-Structure-Properties of the Heat-Affected Zone in Multi-Pass Pulsed Gas-Metal Arc Welded API X70 Line Pipe
Author(s) Tailin Ren, Michael J. Gaudet, Douglas G Ivey, Greg Lehnhoff, Ian Gilmore, Peter Schamuhn Kirk, Leijun Li, Hani Henein
On-Site Speaker (Planned) Tailin Ren
Abstract Scope This study combined pyrometer temperature measurement, thermal modeling, quantitative microstructural characterization, and crack tip opening displacement (CTOD) testing to assess the effect of thermal cycles on inter-critically reheated coarse-grained heat-affected zone (ICCGHAZ) microstructure and CTOD toughness. Three multi-pass girth welds were produced with fill-pass heat inputs of 0.9 kJ/mm, 0.7 kJ/mm, and 0.5 kJ/mm. A 3D transient spatial-temporal heat transfer model of the two fill-pass process was developed and validated using pyrometer results to simulate ICCGHAZ thermal cycles. The 0.5 kJ/mm heat input, with the highest modeled heating rate, fastest cooling rate, and shortest time above Ac1, resulted in minimum CGHAZ width (0.5 mm), ICHAZ width (0.3 mm), and ICCGHAZ area (0.2 mm2). CTOD values (-6°C) ranged from 0.42 mm for 0.5 kJ/mm to 0.097 mm for 0.9 kJ/mm. This paper will present the effects of modeled thermal cycles on the structure and properties of the ICCGHAZ.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Joining, Modeling and Simulation

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Effect of internal oxidation on resistance spot welding-induced liquid metal embrittlement in advanced high strength steels
Effects of Chemical Composition and Welding Cooling Rate on the Microstructure and Properties of Ultra-High-Strength Hydropower Steel
Graded Transition Steel Joints for Mitigating Galvanic Embrittlement in Acid Gas Geothermal Environments
High-Velocity Laser Accelerated Deposition (HVLAD): A Solid-State Laser Joining Approach for Metallurgically Bonded Steel Coatings
Influence of HAZ Subzone Microstructures on the Hydrogen Susceptibility of HSLA Pipeline Steels
Influence of Residual Copper on the Weldability and Weld Performance of Low Carbon Steels
Investigation of High-Temperature Mechanical Performance of Diffusion-Bonded 316H SS and Alloy 617 for Advanced Nuclear Applications
Laser Ultrasonic Nondestructive Evaluation for Qualification of Micro-Resistance Spot Welds
Lessons Learned from Monolithic Isolation Joint Failures in Cathodically Protected Oil and Gas Pipeline
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Multi-Phase-Field Modeling of Intergranular Corrosion Kinetics in Welded Steel
Physics-Informed Inverse Design of Welding Filler Materials for Low-Alloy Steels with High Strength, Ductility and Toughness
Process-Structure-Properties of the Heat-Affected Zone in Multi-Pass Pulsed Gas-Metal Arc Welded API X70 Line Pipe
Resistance welding of conventional and advanced high-strength steels: challenges and recent developments
Sensitivity of Local Fatigue Stresses to Corrosion-Induced Changes in Weld Geometry and Residual Stresses of Structural Steel Joints.
Systematic Interlayer Selection Framework for Dissimilar Metal Joining: A Miedema-Based Thermodynamic and Corrosion Screening Approach
Type IV cavity and corrosion resistance of stressed ferritic/martensitic steel weldments exposed to 577 °C liquid sodium

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