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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advances in Metal Matrix Composites: Processing, Additive Manufacturing, and Applications
Presentation Title Process Optimization and Compressive Behavior of Triply Periodic Minimal Surface Structures Fabricated by Laser Powder Bed Fusion with Fe-12Cr-6Al-4.5B Alloy
Author(s) Felix Aguilar, Sydney Lynch, Nicolas Ayers, Kiran Nimishakavi, Paul Day, Brendan Ensor, Yongho Sohn
On-Site Speaker (Planned) Felix Aguilar
Abstract Scope Triply periodic minimal surface (TPMS) structures fabricated from Fe-12Cr-6Al-4.5B alloy and hermetically sealed within an Fe-12Cr-6Al alloy shell are of interest for engineering applications requiring mechanical strength, neutron shielding, and corrosion resistance. This study investigates the laser powder bed fusion (LPBF) fabrication of Fe-12Cr-6Al-4.5B (wt.%) TPMS structures. Results demonstrate that cracking was mitigated and a 50% porous TPMS structure was successfully produced using reduced energy input, i.e., lower volumetric energy density or higher scan speed, relative to the boron-free Fe-12Cr-6Al alloy. Phase constituents, defect populations (e.g., lack-of-fusion flaws), and microstructural evolution were characterized by X-ray diffraction and optical and scanning electron microscopy. The compressive mechanical behavior of the Fe-12Cr-6Al-4.5B TPMS structures was evaluated to provide insight into the structural performance of hermetically sealed Fe-12Cr-6Al components incorporating Fe-12Cr-6Al-4.5B TPMS structures.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Nuclear Materials, Process Technology

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