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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Next Generation Electrometallurgical Technologies for Metal Extraction, Refining, and Recycling
Presentation Title Evidence of Silicon Production from Fluxed End-of-Life Photovoltaic Glass via Molten Oxide Electrolysis
Author(s) Muchammad Nabiel Salmanhakim, Mark I Pownceby, Chunlin Chen, Reiza Mukhlis, Bintang Nuraeni, M. Akbar Rhamdhani
On-Site Speaker (Planned) Muchammad Nabiel Salmanhakim
Abstract Scope Rapid deployment of solar photovoltaic (PV) is expected to generate substantial amount of end-of-life (EOL) PV glass composed of mainly SiO2, making it a potential feedstock as an electrolyte in molten oxide electrolysis (MOE). Optimisation of the electrolyte was investigated through thermophysical modelling and experimental verification. FactSage was used to predict the liquidus temperature and reduction potential, while empirical models were employed to estimate density, viscosity, and electrical conductivity. Na2O, CaO, Al2O3 and MgO were added to achieve the optimum electrolyte composition derived from the EOL PV glass. Experiments were conducted at 1500 °C under 5V for 8 hours. Addition of 20 wt% CaO, 5 wt% Al2O3 and 5 wt% MgO provided the optimal thermophysical properties. Electrolysis of the best electrolyte produced high-purity silicon droplets up to 2.4 mm in diameter with separate Si-Ti-Fe and Si-Al-Ca intermetallic. These findings demonstrate the feasibility of producing low-carbon silicon from EOL PV glass.
Proceedings Inclusion? Planned:
Keywords Electrometallurgy, Recycling and Secondary Recovery, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Rotating Porous Cathode Electrolytic Cell for Quasi-Continuous, Sustainable Iron Powder Production from Copper Smelting Dust
Carbon Emissions Assessment of Steelmaking Routes for 40Cr Steel
Closed-Loop Electrochemical Extraction and Recovery of Critical Minerals Using Low-Cost Open-Source Ion Exchange Membranes
Decarbonizing metal extraction through molten salt electrolysis with non consumable anodes
Electrometallurgy for Lithium Extraction and Processing
Electrons as Reductants: Transforming Metal Production through Electrometallurgy
Engineering Transition Metal Oxide Electrode for Direct Lithium Extraction from Aqueous Brines
Evidence of Silicon Production from Fluxed End-of-Life Photovoltaic Glass via Molten Oxide Electrolysis
High-Temperature Molten Salt Electrolysis for Sustainable Small-Molecule Chemical Synthesis
Liquid-Metal Bipolar Membrane for Electrochemical Recovery of Critical Metals in Molten Salts
Molten Salt Electrolysis for Iron Production: Progress Toward Decarbonized Ironmaking
Nordic Salt Cycle – Scaling a Molten Salt Process for Critical Mineral Recovery to Pilot
Recovery of Valuable Metals From Secondary Resources Using Molten Oxide Electrolysis
Thermodynamic and Experimental Investigation of In-Furnace Recycling of Electric Arc Furnace Dust
Three-Layer Electrorefining of Liquid Zn and Pb Held on/in Porous Holding Materials in Molten Chlorides

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