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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Refractory Metals 2026 – A Memorial to Todd Leonhardt
Presentation Title Novel Methods for Rhenium Recovery from Superalloys
Author(s) Steven Sparkowich, Alex Iasnikov
On-Site Speaker (Planned) Alex Iasnikov
Abstract Scope Rhenium is a by-product of molybdenum refining which is by-product of copper refining and its supply is very limited. Nickel-based superalloys that are used in hot section of jet turbines account for more than 75% of rhenium consumption. Addition of rhenium to superalloys allows increased turbine performance, efficiency, and longevity. Superalloy scrap is a valuable source of rhenium. Hydrometallurgy is the common technology for refining of rhenium from superalloy scrap. The typical hydrometallurgical recycling process is based on acid or electrochemical digestion of the scrap. Rhenium is separated via IX or SX and further purified. Tantalum is extracted in the form of high-grade concentrate. The full values of nickel and cobalt are typically not valorized. Refining of nickel and cobalt via SX/IX or electrowinning allows an increase in the value nickel and cobalt offsetting the cost of rhenium recovery and increasing the profitability of rhenium refining operations.
Proceedings Inclusion? Undecided
Keywords High-Temperature Materials, Recycling and Secondary Recovery, Hydrometallurgy

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Brief Review of Plastic Flow Behaviors in Unalloyed Mo and Nb at High Temperatures
A High Throughput Synthesis and Characterization Framework for the Design and Optimization of Refractory High Entropy Alloys
A review of rhenium usage and manufacturing methods over the past 70 years
Alloying and coating Cr-Mo-Si for high temperature performance
Assessment of the Homogeneity of Recrystallization and Microstructure in Formed High-RRR Niobium 1.3 GHz Half-Cells for Superconducting Radiofrequency Applications
CrTaO4-Mediated Oxidation Resistance of Ta-Cr Alloys in Atmospheric and Reduced pO2
Deformation Behavior of TZM at Elevated Temperatures
Deformation of Single-Phase Molybdenum-Rhenium Alloys
Design and Fabrication of Refractory Multi-Principal Element alloys using Spark Plasma Sintering
Evaluation of Time Dependent Deformation of Mo & W Sheet in Cantilever Loading
Experimental characterization of the plastic deformation of polycrystalline molybdenum alloy
Fabrication of Dense Bulk Ultrafine-Grained MoW, NbMoW, and NbMoTaW and the Effects of Cobalt Doping on Sintering and Grain Growth
Flow stresses and recrystallization behaviors in Mo-La alloys and TZM up to 1700 °C
Historical and Contemporary Development of Nb-based Alloys
Hot Isostatic Pressing and High-Temperature Behavior of Additively Manufactured W-Re Alloys
Impact of variations in recovery, recrystallization, and grain growth behavior on the performance of Nb accelerator structures fabricated by deep-drawing
Investigating Manufacturing Effects on the Mechanical Behavior of Tungsten During Actinide Pyroprocessing
Mechanical Behavior of Neutron Irradiated Ta-W Alloys
Mechanical Effects of Interstitial-Induced Metastability in Group IV-Based Refractory Alloys
Microsegregation-Driven Mechanical Heterogeneity in Refractory Alloys
Microstructure and Interfacial Evaluation of Solid-State Diffusion Bonded Ti2AlC and a Molybdenum Alloy using Spark Plasma Sintering
Microstructure, Deformation, and Nitrogen Effects in BCC+B2 V-Nb-Ru-Ti Alloys
Multi-Modal Characterization of the B2 Phase in the Ta-Re Binary System
Novel Methods for Rhenium Recovery from Superalloys
Optimizing Reinforcement and Alloying Strategies in WMoVTi RHEAs for High-Temperature Applications
Percent Recrystallization and Grain Size Measured in Niobium using the Shannon Entropy of Back-scattered Electron Data
Refractory Metal Design and Implementation - from Powder to Part
Resonant Ultrasound Spectroscopy as a High-Precision Tool for Elastic Modulus Measurement in Molybdenum-Rhenium Alloys
Solid Solution Phenomena in Molybdenum-Rhenium Alloys
Strain Rate Sensitivity in Refractory Alloys
The Effect of Re and Ru on High Temperature Deformation of Nb-Si-Based Alloys
The influence of interstitial content on the plastic flow behavior of Niobium at 1200 °C
Thermomechanical Properties of Ta-2.5W at Elevated Temperatures and Strain Rates
Todd Leonhardt, Life of Enduring Contribution to Science & Technology of Rhenium
Toward Understanding High-Temperature Oxidation Mechanisms in Sn-Modified Nb-Si-Based Alloys
Understanding the Effect of Tungsten Additions on the Microstructure and Fracture Toughness of C103-based Niobium Alloys (Nb-5.4Hf-2Ti-xW) Made by Spark Plasma Sintering
Utilizing atomistic simulations and machine learning to predict unstable stacking fault energies of refractory non-dilute random alloys.
Vanadium Alloying of a Niobium Alloy (C103) by Spark Plasma Sintering and its effects on Strength, Ductility and Fracture Toughness

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