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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Aluminum Cast Shop Supplier Forum
Presentation Title Refractory Solutions for Secondary Aluminum Melting Processes
Author(s) Arold Van der Heijden, Brittany N. Luciew
On-Site Speaker (Planned) Arold Van der Heijden
Abstract Scope The continued evolution of aluminum alloys—driven by increasing demands by diverse industrial applications—has introduced increasingly complex compositions into secondary melting operations. While these alloys enhance the performance of aluminum products, they simultaneously pose new challenges for refractory materials used in melting furnaces. Conventional refractory solutions such as castables and bricks, historically considered reliable, may exhibit altered behavior when exposed to novel chemistries, resulting in aggressive slag-metal-refractory interactions. This study investigates the post-mortem microstructural and chemical changes in refractory linings subjected to such conditions. Through systematic analysis, we aim to identify the degradation mechanisms and develop tailored refractory formulations or process modifications to extend furnace service life. The findings offer strategic pathways for adapting refractory technology to the demands of modern aluminum recycling.
Proceedings Inclusion? Undecided
Keywords Aluminum, Other, High-Temperature Materials

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancements in Combustion Efficiency for Low-Temperature Furnace Applications
Benefits of Automation in Metal Casting Processes
Boost Production, Lower Energy Use and Maximize Scrap Recovery with RIA Automated Scrap Charging and Skimming
Greener Production: Linde's Combustion Technologies for Low-Carbon Aluminum Melting
H₂ and H₂O - Challenges for the Refractory Lining Concepts of Aluminium Furnaces
Inclusion Monitoring in Molten Aluminium: Comparative Evaluation of BatscanŽ, LiMCA III, and PoDFA
Refractory Solutions for Secondary Aluminum Melting Processes
SimBurn™: A Novel Cloud-Based Simulation Platform for Optimizing Regenerative Burners in the Aluminum Recycling Industry

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