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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Solid-State Processing and Manufacturing for Nuclear Applications: Integrating Insights and Innovations
Presentation Title Investigation of Cold Spray Ni-Coatings for Stainless Steel Canisters in Dry Cask Storage Systems
Author(s) Carson Lee Lukas, Evan Willing, Katsuri Sasidhar, Hwasung Yeom, Mychailo Toloczko, Kumar Sridharan
On-Site Speaker (Planned) Carson Lee Lukas
Abstract Scope Corrosion and chloride-induced stress corrosion cracking (CISCC) of Ni cold spray coatings (CS-Ni) on 304 austenitic stainless steel and hybrid treatments involving peening of CS-Ni have been investigated for stainless steel canisters used in storing spent nuclear fuel (SNF) dry cask storage systems (DCSS). Corrosion performance was investigated by potentiodynamic polarization in 3.5% NaCl solution and by immersion in 6% FeCl3 solution, followed by detailed characterization. The CS-Ni coating was mildly anodic or cathodic compared to unsensitized and sensitized stainless steel, respectively. Overall, the coating was effective in mitigating corrosion of sensitized stainless steel which typifies the microstructure of the weld regions of the canisters. CISCC testing in prototypical 95% saturated MgCl2 solution at 40oC in conjunction with direct current potential drop (DCPD) method was used for in situ monitoring of crack growth showed the Ni cold spray coatings to be remarkably effective in mitigating CISCC.
Proceedings Inclusion? Planned:
Keywords Nuclear Materials, Surface Modification and Coatings, Process Technology

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Evaluation of Friction Stir Welding to Join 316H Stainless Steel Without Sensitization
Consolidation and Sintering of Immiscible Elements: U-Y
Dependence of Radiation Induced Segregation of Cr on Sink Dimensionality in Fe-Cr Alloys
Enabling Bulk Deposition of High Melting Temperature Materials via Additive Friction Stir Deposition
Fabrication of Bulk Nanoporous W by Powder Metallurgy and Thermal Dealloying
Friction Stir for Nuclear Fusion: Adapting FSW for Thick Section Dissimilar Copper Joints With Varying Base Material Properties
Investigation of Cold Spray Ni-Coatings for Stainless Steel Canisters in Dry Cask Storage Systems
Iron Aluminide Formation via Cold Spray and Spot Friction Processing for Tritium Permeation Barrier Applications
Machine Learning Driven Optimization of 3D-Printed Advanced Materials for Radiation Shielding
Optimizing Production Route for ODS Hastelloy N Produced via Hot Isostatic Pressing for Structural Applications in Molten Salt Reactors
Plasma Arc Additive Manufacturing for Superalloys and Beyond
Process Optimization for Hydride Fuel Fabrication
Scalable Solid-State Manufacturing Pathways for the ARC Fusion Power Plant
Solid State Consolidation of IN800H
Successful Cladding Tube Production for Next Gen Fission Reactors Using Friction Extrusion and Pilgering

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