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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Author(s) Julie M. Schoenung, Enrique Lavernia, Seth Mehalic, Sherri Monroe, Peter Bocchini, Spencer Thompson, Yash Parikh
On-Site Speaker (Planned) Julie M. Schoenung
Abstract Scope Metal additive manufacturing (AM), which is rapidly expanding in aerospace and defense applications, provides exceptional opportunities for component fabrication; however, it also results in considerable waste of high-value metallic powders. Recycling this waste back into the AM process, without degradation in part performance, is crucial for establishing a fully circular supply chain. This presentation details a collaborative America Makes-funded project led by EOS North America alongside Northrop Grumman, 6K Additive, NSL Analytical, the National Institute for Aviation Research, Texas A&M University, and the Additive Manufacturer Green Trade Association to demonstrate the recycling of waste titanium powder for laser powder bed fusion applications. As part of the project, a life cycle assessment (LCA) approach has been used to evaluate the energy and environmental benefits of titanium powder recycling. We will describe the project’s overall scope, focusing on the LCA results and discussing a framework that is transferable to other AM materials.
Proceedings Inclusion? Planned:
Keywords Sustainability, Additive Manufacturing, Titanium

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Aluminum alloy products, recycling, and the circular economy
CALPHAD-Based High-Throughput Investigation of Fe-Containing Intermetallic Formation in Al–Si–Mg–Fe–Mn–Cr Alloys for Aluminum Recycling
Closing the Loop: Maximizing Recycle Content and Decarbonization of Apple Alloys
Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Design and Application on New Generation of Green Low-Carbon Steel Manufacturing Process
Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Engineering Artificial Minerals for Advanced Lithium-Ion Battery Recycling
First Investigation of Recycling-Induced Changes in Yield Point Elongation Behavior of Near-Interstitial-Free Steels
Hot tearing resistance of recycled aluminum 6061 alloy with various Fe contents
Metallic foams by solid-state consolidation of machining chips
Modeling Microstructure Evolution of Lithium-containing Phases Based on the Maximum Entropy Production Principle
Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
New Strategies to Advance Recycling, Energy Efficiency, and Circular Metallurgy in Aluminum Production and Processing
Optimisation of aluminum alloy grade system to facilitate mixing and recycling
Plasmas, Plants and Partnerships: Enabling Fusion Energy Through Circular Metallurgy
Process-Scale Circularity in Metal Additive Manufacturing: Repurposing Off-Specification M789 LPBF Powders
Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Study on Cold-Solidified Pellet Preparation and Application Technology
Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Ultra-fast High Temperature Sintering (UHS) of Ion Conductors and Beyond

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