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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Development of Powders
Presentation Title Thermal Processing of Virgin Ti-6Al-4V Powders to Enhance Cold Spray Deposition
Author(s) Caroline Dowling, Kiran Judd, Kyle Tsaknopoulos, Danielle Cote
On-Site Speaker (Planned) Caroline Dowling
Abstract Scope Titanium alloys, such as Ti-6Al-4V, propose substantial benefits for cold spray applications by producing high strength parts and coatings at a reduced manufacturing cost; however, the alloy’s high yield strength challenges its ability to plastically deform and obtain high deposition efficiency. This work explores a matrix of thermal feedstock powder treatments to soften the microstructure of Ti-6Al-4V powder, directly improving its ability to cold spray effectively, while maintaining optimal mechanical properties. Virgin Ti-6Al-4V powder was heat treated to directly improve the deposition efficiency and mechanical properties of the cold sprayed specimens. Results indicate that heat treating virgin Ti-6Al-4V powders prior to deposition can achieve reduced strength, thus enhancing cold spray performance verified by an observed phase change and improved mechanical properties. The results of this work pave the way for future research into the optimization of titanium heat treating to achieve a superior microstructure that is advantageous for cold spray.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Table-Top Gas Atomizer for Rapid Development of Novel Alloys
Atomic Layer Deposition (ALD) for Improved Ti64 Feedstocks for Laser Powder Bed Fusion Processes
Defect-Free PREP Powders for Enhanced Powder Bed Fusion: Reducing Electrostatic Charge and Gas Porosity for Superior Mechanical Performance
Developing Figure of Merit for Feedstock Powders for Printable Inks Through AI-Based SEM Image Processing
Development of Refractory Spherical Powders by Plasma Technique
Gas Atomization and Additive Manufacturing of Nb-W-Zr Alloy
Gas Atomization and Printability Screening of Niobium Alloys via Electron Beam Melting
Gas Atomization and Processing of a Co-Cu Based Immiscible Alloy Feedstock
Industrialization Needs for New Powder Alloys
Investigating Process Parameters of WA IN740H in PBF-LB
Mechanonanosynthesis - Rapid Alloy Powder Development
Microstructural Differences in Alloy 800H Processed Traditionally and Additively
Microstructure Evolution, Mechanical Behavior, and Additive Manufacturing Processability of Novel Mo-Si-B Alloys
Powder Behavior Simulation for Enhanced Processability and Flowability in Metal Additive Manufacturing
Production of Additive Manufacturing Compatible Powders of Multi-Principal Element Alloys Via Ultrasonic Atomization
The Art of Precision Atomization: Crafting Better Powders for Additive Manufacturing
Thermal Processing of Virgin Ti-6Al-4V Powders to Enhance Cold Spray Deposition
TiC Surface Functionalization of AA2017 Powders for L-PBF: Influence of TiC Particle Size and Concentration
Ultrasonic Atomization of Refractory Medium Entropy Alloys Powders
Use of Mechanical Alloying to Produce Metal Matrix Composite Powders for Additive Manufacturing

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