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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Design, Materials, Manufacturing, Challenges and Applications
Presentation Title Characterization of Process-Induced Cracks and Their Closure by Hot Isostatic Pressing in Laser Powder Bed Fusion AA-7075
Author(s) Jacque Berkson, Edwin Schwalbach, Andrew Cassese, Chad Beamer, Antonio Ramirez
On-Site Speaker (Planned) Jacque Berkson
Abstract Scope Hot Isostatic Pressing (HIP) is a thermomechanical processing technique trusted and often required for additively manufactured components. However, observations of defect reopening during post-HIP heat treatment raise concerns regarding proper deployment of this technology and limitations for complete densification. Microstructural evolution throughout the entire manufacturing pipeline must also be considered to ensure components maintain the properties to survive their service environments. This work studies the formation and closure of defects in crack-prone aluminum alloy 7075 through printing, HIP, and post-HIP heat treatment. Detailed microstructural characterization throughout the manufacturing pipeline expose driving mechanisms for defect elimination by HIP, notably under a worst-case scenario in an un-weldable material. Further work discusses mechanisms for the reopening of cracks and other defects is also provided from a material-agnostic standpoint. Conclusions formed seek to inform the community of ways to incorporate HIP in an appropriate manner, producing parts more likely to be fit for service.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-4: Enhancing Mechanical Resilience of SLA Printed Parts in Load-Bearing Applications
A-5: From Traditional Methods to Additive Manufacturing: Production of Pure Copper Components through Powder Metallurgy
A-6: Investigating Crack Propagation in 3D Printed Spicule-Inspired Structures Using Computer Tomography (CT) Scanning
A-7: Optimal Design of Additively Manufactured Forging Preforms Using Finite Element Method
A-8: Optimizing Structural Efficiency: Core Design Strategies for Biomimetic Nested Cylindrical Frameworks in Bending
A Mechanical Test Artifact for Determining Relative As-Built Fracture Toughness in Laser Powder Bed Fusion
Accuracy Assessment of Laser Powder Bed Fusion Fabricated AlSi10Mg Plate-Lattice Structures Using Micro-Computer Tomography
Additive Manufacturing of a Novel Nickel-Based Superalloy for High Performance Extreme Environment Components
Alternative Micro/Nanoscale Additive Manufacturing Strategies for Soft Robots
Characterization of Process-Induced Cracks and Their Closure by Hot Isostatic Pressing in Laser Powder Bed Fusion AA-7075
Data-Driven Design of Refractory High-Entropy Alloys for Additive Manufacturing
Demonstration of a New Hot Cracking Criterion to Design a Compositional Path to Join 316L Stainless Steel and Monel400
Densification and Microstructural Evolution of Carbon-Infiltrated, Binder-Jet Printed 316L Stainless Steel
Development of Design for Additive Manufacturing (DfAM) Knowledgebase
Dynamics and Mechanisms of Defect Formation in Metal Additive Manufacturing Processes
Effect of Material Thickness on Laser Powder Bed Fusion Alloy 625 Mechanical Properties
Exploring the Potential of Multiscale Metal Additive Manufacturing for Developing Functional Components
Laser Powder-Blown Directed Energy Deposition - Influence of Feedstock
Manufacturing Challenges of Ordered and Disordered Networks Using Powder Bed Fusion
Multi-scale Characterization and Development of SIMP Topology Optimized SS316L Lattice Structured Architectures for Lightweighting Applications
Photo-activated Growth and Metastable Phase Transition in Metallic Solid Solutions
Scaling Processes for Manufacturing in Binder Jetting of WC-Co
Size Effect and Influence of Process Parameters on the Porosity of Thin Struts Fabricated via Laser Powder-Bed Fusion
The Utility of Computer Controlled Scanning Electron Microscopy (CCSEM) for Quality Characterization of Metallic Powders at Neighborhood 91

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