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Meeting MS&T26: Materials Science & Technology
Symposium Computational Materials for Qualification and Certification
Presentation Title Towards a Computational Digital Twin of Metals AM
Author(s) Anthony D. Rollett
On-Site Speaker (Planned) Anthony D. Rollett
Abstract Scope The Institute for Model-Based Qualification & Certification of Additive Manufacturing (IMQCAM) is building a computational digital twin (DT) for predicting fatigue in metals additive manufacturing (m-AM). Many of the component models for microstructure development in 3D printing and micro-mechanical response leading to prediction of fatigue are being both developed and calibrated. With several major components, the multi-institution/disciplinary team is devoting substantial effort not merely to data curation but also to data & model transfer which involves substantial discussion. Uncertainty quantification (UQ) is being applied to both process and micromechanical models. Simulation of microstructure across a wide range of process parameter values is presented as an example that includes a new approach to grain shape; the new high throughput algorithm enables UQ. A multi-stage probabilistic model for fatigue life is outlined. NASA support is gratefully acknowledged.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Characterization of Microstructure in Printed Alloys Prone to Solidification Cracking
Acoustics for In-Situ Process Data to Inform Computational Models in Metal Additive Manufacturing
AI-Driven Materials Design for Resilient Manufacturing Under Uncertainty
An Overview of the OPAL Digital Twin to Predict Fatigue Lives Via a Inputs from Computational Materials Models and In-Situ Sensing
Benchmarking Spectral Solution Methods for the Mechanical Behavior of Additively Manufactured Metals Containing Pores
Challenges in Materials Maturation for Additive Manufacturing
Computational Materials for Qualification and Certification Steering Group and Community Vision Roadmap
Establishing the Severity of Pores in Structural Components
Integrated Modeling of Solidification Cracking in Fusion Welding of High-Strength Aluminum: Multi-Criteria Analysis Under Variable Restraints
Metal Additive Manufacturing Simulations Driven by In-Situ Experimental Data for Qualification and Certification
Practical Data Management in Computational Materials for Qualification and Certification
Probabilistic Fatigue Modeling of Powder Bed Fusion – Laser Beam Ti-6Al-4V with Model- and Measurement-Based Uncertainty
Providing Validation Datasets for Materials Process Modelling: A Cornell High Energy Synchrotron Source Perspective
Qualification and Certification for Additive Manufacturing Parts in the US Navy
Robust Manufacturing and Qualification of 3D-Printed Ceramics
The Critical Roles of Verification, Validation, and Uncertainty Quantification for Qualification and Certification of Metal AM Components for the Aviation Industry
Towards a Computational Digital Twin of Metals AM
Towards a Predictive Modeling Platform for Fatigue in Additively Manufactured Metals
Transitioning from Basic Research to Industrial Applications for Metal AM Components

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