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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Fundamentals of Sustainable Metallurgy and Materials Science
Presentation Title Green ironmaking under high H2 pressure: Resolving individual reaction steps via in-situ synchrotron high-energy X-ray diffraction
Author(s) Özge Özgün, Kartik Umate, Gökhan Gizer , Laurine Choisez, Eric Woods, Guillermo Requena, Claudio Pistidda , Dierk Raabe , Yan Ma
On-Site Speaker (Planned) Özge Özgün
Abstract Scope Hydrogen-based direct reduction (HyDR) of hematite is a promising route for steel decarbonization. HyDR involves the sequential reduction of hematite to magnetite, wüstite, and metallic iron above 570 °C, with wüstite-to-iron reduction as the rate-limiting step. Although overall reduction kinetics are strongly influenced by H2 pressure, its effect on the individual reaction steps remains unclear. Here, we used in-situ synchrotron high-energy XRD to monitor phase transformations during hematite reduction at 700 °C under H2 pressures from 1 to 100 bar. Higher H2 pressure accelerated all reduction steps and lowered their onset temperatures. Wüstite-to-iron reduction remained phase-boundary controlled, while increasing H2 pressure enhanced interface velocity and accelerated the reaction. Pore morphology evolved from elongated to equiaxed with increasing H2 pressure, accompanied by reduced pore connectivity, indicating a shift in balance between void formation and interface mobility. These findings provide insights into the role of H2 pressure in HyDR and reactor optimization.
Proceedings Inclusion? Undecided
Keywords Sustainability, Iron and Steel, Phase Transformations

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Percolating Path to Green Iron
A Self-Foaming Iron–Tungsten Powder Bed for Durable, Compact Hydrogen Storage
A Short-Process Method for Treating Titanium Alloy Turning Scrap to Recover Titanium: Low-Temperature Roasting and Dry Electrostatic Separation
Advances in hydrogen plasma reduction of metal oxides through solid-state generated microwave power
Atomic-level mechanisms of Fe2O3 reduction and a comparison to oxidation
EPD Distinguished Award Lecture: Towards Zero Carbon Metallisation and Recycling
Green ironmaking under high H2 pressure: Resolving individual reaction steps via in-situ synchrotron high-energy X-ray diffraction
Hydrogen Reduction of Blended Oxide Powders: A Renewable Pathway to Stainless Steel
Physics-constrained Constitutive Learning of rate-limiting timescales for efficient Hydrogen-based Direct Reduction for Green Steel Making
Solid–state catalysis in mixed oxide reduction
Ultrafast in-flight reduction of iron ore in microwave hydrogen plasma

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