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Meeting MS&T24: Materials Science & Technology
Symposium Advanced Coatings for Wear and Corrosion Protection
Presentation Title H-3: Electrodeposition Process Optimization by Response Surface Methodologies to Obtain High-Corrosion Resistant Zn-Ni Coatings
Author(s) Juan David Matallana Guerrero, Bangmaya Satpathy, P.Siva Prasad, Siddhartha Das, Karabi Das
On-Site Speaker (Planned) Juan David Matallana Guerrero
Abstract Scope The use of metallic coatings for corrosion protection constitutes one of the methods to extend the lifespan of steel structures and components exposed to moisture and aggressive environments near coastal areas. Zn-Ni metallic coatings are used as sacrificial coatings that offer cathodic protection on carbon steels. The electrodeposition of this alloy is of great interest, being more economically feasible than other manufacturing processes. The optimum corrosion performance of these coatings is affected by many parameters during their electrodeposition. Thus, statistical models such as a Box-Behnken Design are employed to assess the optimum deposition parameters for the obtention of highly corrosion-resistant Zn-Ni coatings. Calibration of the statistical model and experimental validation are performed to explain the effect of several plating parameters on the coating’s physical, structural, and electrochemical properties and their behavior in brine solution. Moreover, the second-order model allows the reproducibility of the experimental conditions and obtained results.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review on Corrosion Inhibitors for Steel in Reinforced Concrete Structures
Anti-Scaling and Tribological Performance of Different Roughness DLC Coated and Uncoated Surfaces
Cr Diffusion Coatings for Improved Metal Dusting Resistance of Ni-Cu Alloys
H-1: Characterization of Microstructure and Thermal Cycle Stability of Tantalum/Steel Interfaces Manufactured by Explosive Welding
H-2: Corrosion Behavior of Fe-Based Metallic Glass Coatings Synthesized by Atmospheric Plasma Spraying: Optimisation of Heat Input and Coating Thickness
H-3: Electrodeposition Process Optimization by Response Surface Methodologies to Obtain High-Corrosion Resistant Zn-Ni Coatings
H-4: Experimental Observation of Corrosion Resistance on Mg-Alloys Using the Large Pulsed Electron Beam Irradiations
H-5: Insights into Structural Adhesive Corrosion Resistance Using DOE
H-6: Obtaining Wear-Resistant Chrome Coatings on Parts of Press Tooling Under Conditions of Self-Propagating High-Temperature Synthesis
H-7: Particle Size-Dependent Corrosion Behavior of Green Graphene for Use in Coatings for Carbon Steel Under the Principle of Safe Sequestration
H-8: Production of Wear-Resistant Chrome Coatings Using Composite Saturating Charges
Influence of Ethanol HVOF Process Parameters on the Residual Stress and Microstructure of the FeCrMoB Coating
Local Hot Corrosion of Aluminizing (NiAl) Coating Deposited by Vapor Phase Aluminizing (VPA) Process on 738LC, MAR 247 and CMSX4 Superalloys Substrates at 900 oC Under Na2SO4 Salt Deposit Films
Matrix Effects on Formation Dynamics and Properties of Thermal Sprayed Cemented Carbides
Novel Epoxy Composite Polymers for Potential Use as Corrosion-Resistant Coatings on Copper in a 3% NaCl Solution: Combining Experimental and Computational methodologies
Polymer Derived SiON Coating for Alleviating Chloride Induced Stress Corrosion Cracking of 304 Stainless Steel
Reverse Cladding – A Novel Approach to Fabricate Components with Integrated Surface Cladding
Temperature Dependent Morphological and Compositional Evolutions of the Water Vapor Induced Oxides in a Fe-Ni-Cr-Si-Mn-Nb Alloy

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