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Meeting MS&T26: Materials Science & Technology
Symposium Joining/Bonding of Dissimilar Materials
Presentation Title Design, Modeling, and Data Analysis for Joints of Ceramic Matrix Composite Materials
Author(s) Michael C. Halbig, Mrityunjay Singh, Amjad Almansour, Yi Zheng
On-Site Speaker (Planned) Michael C. Halbig
Abstract Scope Silicon carbide (SiC) based ceramic matrix composites (CMCs) offer significant advantages over conventional superalloys, including higher temperature capability, reduced cooling requirements, and lower material density. A key challenge to the broader implementation of CMC components is the development of reliable joining and integration approaches capable of supporting large, complex geometries and integration with metallic systems. Because each joining application involves unique material combinations, geometries, thermomechanical environments, and service-life requirements, tailored joining solutions are required. Thermomechanical simulations were utilized to evaluate stress distributions and deformation behavior for both CMC-to-CMC and CMC-to-metal joints and compared with experimental testing. A particular focus was on stress evolution within joint sub-elements and interfacial joining layers to identify peak stress regions and critical failure drivers. The outcomes provide insight into joint design optimization and contribute to increasing the technology readiness level of advanced CMC joining and integration technologies for next-generation aerospace applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Bridging Extremes: Functionally Graded Structures from Superalloys to Refractory Alloys
Computational Design Strategies for Functionally Graded Materials
Design, Modeling, and Data Analysis for Joints of Ceramic Matrix Composite Materials
Fusion Welding of Dissimilar Ceramics and Ceramic-Metal Systems
High-Strength Impact Welding of Inconel 625 to a NiCoCr Medium-Entropy Alloy
High Throughput Collision Weld Optimization Via Laser Impulse Welding of Dissimilar Foils
Interface Characterization of a Silicon-LTCC Compound Material
Interfacial Microstructure and Diffusion Bonding Mechanisms in Aluminum-Copper Systems with Ultra-Thin Copper Sheet
Interfacial Reaction Mechanisms and Microstructural Evolution in Diffusion Couples Between Ti2AlC and Cr, Hf, Mo, Nb, Re, Ta, Ti, V, W and Zr Using Spark Plasma Sintering
Joining of Ceramics to Metals for Energy Applications
Nanomechanics as a Tool for Both High Throughput Screening and Detailed Investigation of Interfaces
Performance of a Dissimilar Metal Weld Joint for Advanced Ultra-Supercritical Coal Power Plant Applications

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