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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals: Towards Sustainable Process Modeling, Design, and Operation
Presentation Title Multi-Physics Simulation of Inclusion Composition in the Continuous Casting Bloom: Effects of Element Segregation and Inclusion Diameter
Author(s) Yuexin Zhang, Lifeng Zhang, Hao Yao
On-Site Speaker (Planned) Yuexin Zhang
Abstract Scope To accurately predict the spatial evolution of the inclusion composition within the bloom, it is essential to couple considerations of fluid flow, heat transfer and solidification, the thermodynamic transformation of inclusions, diffusion kinetics, and the segregation of key elements. The study employed an established multi-physics coupled model to systematically investigate effects of total aluminum and total magnesium content in the molten steel, as well as inclusion diameters, on inclusion composition. Simulation results revealed that as T.Al content increased from 20 ppm to 80 ppm, the MgO content in inclusions decreased while the Al2O3 content correspondingly increased. When T.Mg content rose from 1 ppm to 5 ppm, MgO content increased, whereas Al2O3 content decreased and exhibited enhanced fluctuations through the thickness direction. Furthermore, at the width centerline of the strand, an increase in inclusion diameter led to higher contents of CaO, MgO, Al2O3, and SiO2, but a decrease in CaS content.
Proceedings Inclusion? Planned:
Keywords Composites, Modeling and Simulation, Solidification

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HPC/AI Based Methodology for Flashback Detection in Hydrogen Blended Natural Gas Combustors
Influence of the Argon Gas Injection Position in a Metallurgical Ladle Using a Twisted Channels Nozzle on Slag Layer Opening and Mixing Times
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Investigating In-Situ Material Flow and Thermomechanical Conditions in Friction Extrusion With Varying Die Geometries Using SPH Method
Material Flow Optimization for Sustainable Aluminum Manufacturing
Modeling, Design, and Operation Maintenance for Long Campaign Life Blast Furnace Hearth
Molecular Simulation Study on Kinetics of CO2 Adsorption in Mg-MOF Decorated With Amine Groups
Multi-Physics Simulation of Inclusion Composition in the Continuous Casting Bloom: Effects of Element Segregation and Inclusion Diameter
Numerical Modeling of Solidification Structure and Macrosegregation in Large Bloom Continuous Casting With MEMS and FEMS: A Three-Phase Volume Average Approach
Optimization of Vacuum Induction Melting Ultrasonic Atomization Through Improved Process Monitoring
Probabilistic Spot-Melting Scan Strategy for Microstructure Engineering in Electron Beam Additive Manufacturing
PUMA: Simulating Powder Post-Processing for Advanced Manufacturing
Quench Process Modeling and Simulation in the Heat-Treatment of Critical Aerospace Components
Recovery and Re-Use of Metal Feedstock Powder in Cold Spray Deposition: Reducing Material Waste Through Powder Reclamation
Scale-up Electrodeposition of Ti-Al Alloys in AlCl3:BMIC Ionic Liquid Electrolyte
Syntheses of Ceramic Composites by Chemical Vapor Infiltration Using Microwave Heating
Three-Dimensional Multiphase Numerical Modeling of Gas Injection in the Anode Furnace for Copper Refining
Two-Phase Internal Cooling Correlations for High-Pressure Die Casting

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