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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Materials Deposition by Cold Spray and Related Technologies III
Presentation Title Performance Improvement of Cold-Sprayed PEEK/BNNP Nanocomposite Coatings over Pure PEEK for High-Temperature and Structural Applications
Author(s) Suleiman Muktari, Luiza Benedetti, Denny John, Anil Lama, Rony Thomas Murickan, Aleksander Aleman, Tanaji Paul, Tyler Dolmetsch, Arvind Agarwal
On-Site Speaker (Planned) Suleiman Muktari
Abstract Scope Polyether Ether Ketone (PEEK) is increasingly recognized for its potential in advanced coatings due to its high temperature stability and mechanical resilience. However, optimizing its performance for demanding applications remains a challenge. In this work, we demonstrate a scalable approach to enhancing PEEK coatings by incorporating Boron Nitride Nanoplatelets (BNNPs) through a solvent blending technique, followed by high-pressure cold spray deposition. The coatings were deposited on PEEK substrates and comprehensively characterized. Microstructural and spectroscopic analyses revealed strong interfacial bonding between the polymer matrix and the nanofillers. Mechanical and thermal evaluations further confirmed the synergistic effect of BNNP reinforcement, leading to a marked improvement in coating performance, including a 243% increase in hardness, a 11% increase in melting point, and an 18% increase in decomposition temperature. This study highlights the promise of cold-sprayed PEEK/BNNP composites as multifunctional coatings for aerospace, automotive, and other high-performance sectors requiring durability under extreme operating conditions.
Proceedings Inclusion? Planned:
Keywords High-Temperature Materials, Polymers, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison of Plasma Arc Treatment and Furnace Annealing for Restoring Ductility in Cold-Sprayed Copper Deposits
An overview of residual stresses in cold spray additive manufacturing
Cold Spray Additive Manufacturing: Resetting the Corrosion Clock for Aircraft Parts
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Crystal Structure–Driven Plastic Deformation in Ceramics During Cold Spray Processing
Development of Cold Spray Coatings for Enhanced Performance Fuel Cladding in Light Water Reactors
Engineered interfacial melting in high-velocity microparticle impacts: A pathway to defect-free bonding of dissimilar materials
Enhancing Corrosion and Wear Properties of Cold Sprayed Scalmalloy via Heat Treatment
Evaluation of Cold Sprayability across the Al-Zn-Mg-Cu Quaternary System
High Fidelity Deposition Modeling for Optimized Cold Spray Additive Manufacturing
High Temperature Nanoindentation and Microstructural Annealing of Cold Sprayed CoCrFeNiMo0.5 High Entropy Alloy Coating.
Hot Topics in Cold Spray Processing
Improve Particle Deposition Efficiency in Low-Pressure Cold Spray Systems
Insights on Cold Spray Additive Manufacturing: Results from Testing and Heat Treatment
Investigation of jet structure from microparticle impacts at extreme strain rates
Linking Single Impacts to Cold Spray Coatings: 3D Investigation of Bonding and Microstructure
Oil and Gas Pipelines Repair by High Pressure Cold Spray Technology
Performance Improvement of Cold-Sprayed PEEK/BNNP Nanocomposite Coatings over Pure PEEK for High-Temperature and Structural Applications
Properties of Materials Produced Through Cold Spray Advanced Manufacturing With Varying Gas Composition and Secondary Processing
Quantitative assessment of critical metrics of cold-spray using a peridynamics-based numerical framework incorporating adhesion
Single Particle Impact: From Processing Science of Cold Spray to Micromechanics of Impact-Induced Bonded Interfaces
Solid-state bulk stable nanocrystalline alloy design: inverse Hall-Petch effect promotes plasticity and consolidation of nanocrystalline microparticles
The Influence of Heat Treatment on the Strength of Single Microparticle Impact-Induced Bonded Interfaces
Toward understanding the effect of gas atomization process on powders for cold spray manufacturing through in-situ micromechanical testing

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