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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Computational Materials for Qualification and Certification
Presentation Title Towards a Computational Digital Twin of Metals AM
Author(s) Anthony D. Rollett, Somnath Ghosh, Mahadevan Sankaran
On-Site Speaker (Planned) Anthony D. Rollett
Abstract Scope We present an update on computational digital twin being built by the Institute for Model-Based Qualification & Certification of Additive Manufacturing (IMQCAM) under NASA support. Many of the component models for microstructure development in 3D printing and micro-mechanical response leading to prediction of fatigue are being both developed and calibrated. Crucially, with upwards of a dozen major components, the multi-institution team is devoting substantial effort not merely to data curation but also to data transfer which involves significant learning and effort on both sides of the exchange. Uncertainty quantification is being applied to both process and micromechanical models. The need to predict microstructure across a wide range of process parameter values motivates the use of reduced order models calibrated by physics-based models at the grain scale, e.g., Potts, which are themselves abstractions of models at the dendrite level, e.g., cellular automata.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerating the Qualification of New Structural Materials for High Temperature Nuclear Reactors With Physics- and Data-Driven Models
Achievements, Challenges, and Opportunities of a Zone-Based Probabilistic Damage Tolerance Framework for AM Components
Bayesian Modeling for Concurrent Process and Part Design for Large Scale Additive Manufacturing
Challenges in Prediction Microstructure Variability in SS316
Computational Materials for Qualification and Certification Steering Group and Community Vision Roadmap
Computational Materials Tools for Qualification and Certification: Technology Maturation Path
Parametrically Upscaled Model-Based Predictive Platform for Fatigue with Location-Specific Microstructural Linkages
Robust and Efficient Design of Additively Manufactured Alloys by Integrating Uncertainty Quantification and Modeling Using Generative AI
The Critical Roles of Verification, Validation, and Uncertainty Quantification for Qualification and Certification of Metal AM Components for the Aviation Industry
Towards a Computational Digital Twin of Metals AM

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