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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Solid-State Processing and Manufacturing for Nuclear Applications: Integrating Insights and Innovations
Presentation Title Process Optimization for Hydride Fuel Fabrication
Author(s) Jennifer Watkins, Adrian R. Wagner, Adrianna Lupercio, Joshua Zelina
On-Site Speaker (Planned) Jennifer Watkins
Abstract Scope Uranium-zirconium hydride (U-ZrHx) has a long history in nuclear fuel applications and ZrHx for reactor moderators. Currently, U-ZrHx is only used for Training, Research, Isotopes, General Atomics (TRIGA®) reactors. This fuel type was pursued based on its inherent safety features such as its prompt negative temperature coefficient of reactivity and high heat capacity. Despite the fuel’s attractiveness for advanced reactor designs and space nuclear applications, the difficult and protracted fabrication process has prohibited it from being pursued for commercial applications. At Idaho National Laboratory, researchers are exploring the use of novel solid-state sintering techniques to fabricate and advance the fabrication of U-ZrHx. An overview of data collected to date on the novel solid-state sintering of U-ZrHx will be presented including material characterization: optical imaging, SEM, and XRD.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Evaluation of Friction Stir Welding to Join 316H Stainless Steel Without Sensitization
Consolidation and Sintering of Immiscible Elements: U-Y
Dependence of Radiation Induced Segregation of Cr on Sink Dimensionality in Fe-Cr Alloys
Enabling Bulk Deposition of High Melting Temperature Materials via Additive Friction Stir Deposition
Fabrication of Bulk Nanoporous W by Powder Metallurgy and Thermal Dealloying
Friction Stir for Nuclear Fusion: Adapting FSW for Thick Section Dissimilar Copper Joints With Varying Base Material Properties
Investigation of Cold Spray Ni-Coatings for Stainless Steel Canisters in Dry Cask Storage Systems
Iron Aluminide Formation via Cold Spray and Spot Friction Processing for Tritium Permeation Barrier Applications
Machine Learning Driven Optimization of 3D-Printed Advanced Materials for Radiation Shielding
Optimizing Production Route for ODS Hastelloy N Produced via Hot Isostatic Pressing for Structural Applications in Molten Salt Reactors
Plasma Arc Additive Manufacturing for Superalloys and Beyond
Process Optimization for Hydride Fuel Fabrication
Scalable Solid-State Manufacturing Pathways for the ARC Fusion Power Plant
Solid State Consolidation of IN800H
Successful Cladding Tube Production for Next Gen Fission Reactors Using Friction Extrusion and Pilgering

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