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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Powder-Based Manufacturing and Repair of Large Structural Components for Critical Applications
Presentation Title Framework for Joining of Dissimilar Materials Using Additive Manufacturing
Author(s) Allison M. Beese
On-Site Speaker (Planned) Allison M. Beese
Abstract Scope Directed energy deposition (DED) additive manufacturing (AM) with multiple feedstocks can be used to join dissimilar materials or create gradients in compositions and therefore properties. However, when joining metal alloys in the molten state, the mixing of the dissimilar materials may result in cracking or fragile joints due to deleterious phase formation, solidification cracking, or microsegregation. Additionally, once a compositional pathway is designed that avoids these issues, the actual fabrication of components along that pathway is impacted by dilution between subsequent tracks or layers of material. This talk will describe experimentally validated computational tools that can be used when joining dissimilar materials via DED AM to avoid deleterious phase formation, microsegregation, and solidification crack susceptibility, while also considering dilution effects to fabricate designed components.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Joining, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

4140 Steel Cold Spray Depositions via Heat Treatment of Feedstock Powder and In-Situ Self Peening
Application of Arc Based Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Effect of Process Parameters on Plasma Transferred Arc Additive Manufactured 17-4PH Using the Taguchi Method
Extremely Low-Temperature Tensile Behavior of 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion
Fabrication of Homogenized and Directionally Solidified Inconel 718 Deposit by Induction-Heating-Assisted L-DED Process
Framework for Joining of Dissimilar Materials Using Additive Manufacturing
HIP Manufacturing of Large Dissimilar Metal Reactor Structures
Investigating DED Repair Strategies in Grooved 316L Stainless Steel for Enhanced Strength-Ductility Synergy
Manufacture and Repair of Thick Tungsten Coatings for Fusion via VPS and FAST
Mechanical Property Enhancement Through Multi-layer Deposition of Dissimilar Materials Using Directed Energy Deposition
Repair of Aluminum Alloy 7075 Using Laser Based Directed Energy Deposition

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