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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Physical Thermo-Mechanical Simulation: Laboratory Advances and In-Situ Diffraction Methods
Presentation Title Comparison of Experimental Methods for Predicting Microstructural Evolution During Hot Forging of Steels
Author(s) Daniel Seguin, Joshua J Mueller, Tom Wasinski, Virginia K Euser
On-Site Speaker (Planned) Daniel Seguin
Abstract Scope Accurate prediction of microstructural evolution during forging is essential for optimizing mechanical properties and process efficiency. Two commonly employed approaches for evaluating hot-deformation behavior are double-hit compression testing and processing maps. Double-hit experiments provide direct measurement of recrystallization kinetics through analysis of flow stress evolution during interrupted deformation, enabling quantitative assessment of microstructural restoration mechanisms. In contrast, process maps are widely used in the forging industry to identify favorable combinations of temperature and strain rate through analysis of power dissipation efficiency and flow stability. This work compares the predictive capabilities of these techniques using two distinct steel alloys with differing hot-deformation behaviors. Results from laboratory-scale testing are used to assess the relationship between recrystallization behavior measured through double-hit experiments and processing windows identified through process maps. The study will be validated by analyzing flow response and resulting microstructure on a series of large-scale demonstration forgings.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Shaping and Forming, Characterization

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Advanced Characterization of Coarse Grain Heat Affected Zone Laboratory Simulations in a High Strength Low Alloy Vanadium Microalloyed Steel
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An In Situ Study of the Role of Pressure on Fe Recrystallization and Grain Growth during Thermomechanical Processing
An Integrated Framework for Constitutive Modelling and Hot Workability Mapping for Optimization of Processing Window in Steels
Challenges and Insights of High-Temperature Tensile Testing for In-situ Measurements
Combined Gleeble thermophysical simulation and laser welding for assessment of heat-affected zone cracking in 304L stainless steel
Comparison of Experimental Methods for Predicting Microstructural Evolution During Hot Forging of Steels
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Data-Dense Thermal Gradient Experiments for Rapid Determination of Critical Phase Transitions and Kinetic Parameters
Development of a Novel High-Temperature Creep-Resistant UniMag Alloy for Multi-Process Structural Applications
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Evaluation of Materials High Temperature Behavior by Using Controlled Thermal Gradients in Thermo-Mechanical Simulations
Experimental and simulation-based evaluation of metal spinning.
From Gleeble to SPH: Developing and Validating Constitutive Models for Additive Friction Stir Deposition
Heating Rate Effects in High-Temperature Mechanical Testing of Wrought and Additively Manufactured Inconel 718
High-temperature deformation behavior of additively manufactured niobium alloys from in-house gas-atomized feedstock
How rapid quenching and heating cycles influence phase transformations in advanced gamma-TiAl alloys
ICME-Guided Evaluation of Billet Preheating Effects on Microstructure and Flow Behavior in 6110 Aluminum
In-situ X-Ray Diffraction Study of the Microstructural Evolution of Titanium Under Rapid Heating
In situ diffraction studies of deformation and phase transformation in Ce and Ce-5Y across the P-T-ε̇ landscape
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In Situ X-Ray Tomography at Extreme Temperatures
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Pairing Hot Ductility Characterization with Weld Plate Residual Stress Evaluation for Cu-Ni Ductility Dip Cracking
Physical Thermomechanical Simulation of a 304L Stainless Steel Forging Process
Plane Strain Compression Behavior of a Zirconium-Based Alloy
Probing Dynamic Constitutive Responses and Phase Transformation Kinetics in Multiphase Materials via a Rapid-Heating Thermo-Mechanical Platform
Probing the Micromechanical Deformation Behavior of Austenitic Stainless Steel under Thermomechanical Cycling via In Situ Neutron Diffraction
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Pushing the limits of physical simulation through high fidelity materials testing
Simulation of High-Frequency Induction Bending of Large-Diameter Pipes for Development of Steel Composition and Manufacturing Technology
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The Strategic Role of Thermomechanical Physical Simulation in Industrial Commissioning and Process Optimization: Case Studies in AHSS Hot Rolling and Continuous Strip Annealing
Thermomechanical simulation for additive manufacturing applications
Thinking outside the Gleeble: Creative Thermophysical Measurements Beyond Mechanical Testing

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