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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Real-time Defect Detection in Additive Manufacturing via In Situ Backscattered Electron Imaging
Author(s) Jonathan Buckley
On-Site Speaker (Planned) Jonathan Buckley
Abstract Scope In additive manufacturing, ensuring product quality by inspecting printed parts is critical prior to shipment. Detecting internal defects using X-ray computed tomography imaging is indispensable for quality assurance. However, this approach has two drawbacks. One is the challenge in inspecting defects in heavy metals such as tungsten and pure copper. Due to the limited penetration of X-rays, defect analysis becomes difficult. Another issue is that analysis and 3D data reconstruction require significant time and resources. Delays occur if unacceptable defects are found after printing, resulting in time and financial losses. To address this, JEOL has developed defect detection using Backscatter Electron monitoring. This application integrates machine learning to identify defects, allowing users to detect unacceptable defect sizes and porosity. Furthermore, the application can halt printing or isolate problematic parts, ensuring efficiency. We will introduce the features and principles of this application, emphasizing its role in enhancing productivity in AM processes.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect of Beam Shaping on Ratio Pyrometric Temperatures in DED-LB/M
Electrical 3D-Printing Process Monitoring Methods
In-situ Nondestructive Evaluation of Residual Stresses in Directed Energy Deposition
Laser Beam Profiling and High-Temperature Thermal Conductivity Measurements with a Commercial Camera
Leveraging Multi-Modal ISPM for Rapid PBF-LB Qualification
Mitigating Printing Anomalies in Aerosol Jet Printing: A Data-Driven Approach for Process Planning and Optimization
Novel multi-sensor platform based on in-line 2D-X-Ray diffraction and dynamics systems approach for real-time monitoring of transient microstructures & properties of additively manufactured metals
Real-time Defect Detection in Additive Manufacturing via In Situ Backscattered Electron Imaging
Real-Time Infrared Thermography on Inconel 718 With CT scan & Surface Roughness Analysis
Recovery and Processing of Metal Feedstock Powder for Re-Use in Cold Spray Deposition
Spatter Generators: Sizes, Locations, and Morphologies of Ejecta from Laser Powder Bed Fusion
Sub-surface thermal measurement in additive manufacturing via machine learning-enabled high-resolution fiber optic sensing
Thermal Imaging with Off-The-Shelf Color Cameras Yields New Insights to Melt Pool Physics in AM Processes
TOPS: A High-Throughput, Laser-Based Method for Measuring Thermal Conductivity in Additive Manufactured and Other Materials
Ultrasonic measurements for in situ material characterization in hybrid additive manufacturing

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