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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Magnetism and Magnetic Materials
Presentation Title A Scalable Approach to Powder Refinement for Enhanced Nd–Fe–B Magnet Performance
Author(s) Harshida Parmar, Xubo Liu, Baozhi Cui, Ikenna Cajetan Nlebedim
On-Site Speaker (Planned) Harshida Parmar
Abstract Scope Magnet-to-magnet recycling is important for mitigating supply chain vulnerabilities and environmental impacts associated with Nd-Fe-B magnet’s recycling process. A scalable media-flexible milling technique was applied to process Nd–Fe–B powders for sintered magnet production. Our approach enables efficient particle separation while preserving grain structure. It leads to minimal fragmentation, uniform microstructures and enhanced densification during sintering. Compared to conventional mechanical milling such as ball milling or jet milling, the process reduces contamination, preserves particle integrity and eliminates their complexities. Microstructural analysis confirms clean interparticle detachment when the process was applied to the recycling of sintered Nd-F-B magnets from electric vehicles, resulting in magnets with coercivity of 16.5 kOe, remanence of 12.2 kG, and a maximum energy product of 37.2 MGOe. Our novel process can transform the production of rare earth magnets and can be broadly applied.
Proceedings Inclusion? Planned:
Keywords Magnetic Materials, Other, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Scalable Approach to Powder Refinement for Enhanced Nd–Fe–B Magnet Performance
Advances in Printable Magnetocaloric Alloys for Solid-State Refrigeration
Advances in Soft Magnetic Nanocrystalline Alloys for Extreme Temperature Applications
Amorphous and Nanocrystalline Soft Magnetic Alloy Design: Combining Experimental and Model-Based Methodologies
B-5: Controlled Synthesis and Exploring the Magnetic Behavior of Fe-Co-B Nanoparticles
B-6: Core–Shell Structured High-Entropy Alloy Soft Magnetic Composites and High-Frequency Inductor Properties
B-7: Interaction of Hybrid Superconducting and Photonic Materials for Device Application
B-8: Research on Effect of Ti Addition to Microstructure and Magnetic Properties of Additive Manufactured High-Silicon Electrical Steel
Combined TKD and APT Analysis of Grain Boundary Engineered Nd-Fe-B Permanent Magnets
Designing Permanent Magnet Architectures for Traction Motor Applications
Development of On-Demand Permanent Magnets for Green Energy Conversion
DREAM: Development of Rare-Earth Alternatives for Magnets
Effect of Chemical Substitutions on Magnetic, Structural, and Magnetocaloric Properties of GdNi
Engineering Strong Perpendicular Magnetic Anisotropy in Cu-Buffered Co/Pt Multilayers Grown by Moderate Vacuum E-Beam Deposition
Eutectoid Ordering Transformations in Co-Pt and Fe-Pd: Quasi-Periodicity and Magnetism
Exchange-Coupled Ferromagnetic-Antiferromagnetic Nanostructures: A Micromagnetic Simulation Study
Extraordinary Magnetostrictive Anisotropy in FeGa-Based Ribbons
Fe Based Nanocrystalline Magnetic Materials & Components: Applications Roadmap for Advanced Power Electronic Systems
Forming Strategies of La-Based Magnetocaloric Alloys for Active Magnetic Regenerative Cooling Systems
Hysteresis and Energy Barriers in Soft Magnets
Investigate Spin and Lattice Dynamics in Transition Metal Oxides Through Neutron Scattering
Investigating Soft Magnetic Properties in Combinatorial AlxCrFeCoNi Thin Films for Artificial Spin Ice
Multifunctional Nanocrystalline RE-TM Compounds
Nitriding and Sintering Dynamics of Rare Earth – Iron Compounds for Permanent Magnets
Novel Rare-Earth-Free L1o-Structural Magnets
Numerical Simulation of Puddle Characteristics and Heat Transfer Behavior in Planar Flow Casting
Optimized Magnetoelastic Sensor for Applications in Harsh Environments
Oxidation and Crystallization Behavior of Co-Based Amorphous/Nanocomposite Alloys
Reaction Pathways in Direct Reduction of Rare Earth Oxides to Magnets
Recent Advances in Magnetic Materials Characterization by Means of Lorentz Transmission Electron Microscopy
REMAFS: An HF-Free Route to Rare Earth Metals for Permanent Magnet Application
Solid-State Processing of SmCo5-Based Magnets Via Combined Shear and Thermal Activation for Structural and Magnetic Integration
Structural Design of a Swirling Cooling Water Bucket in the Gas-Water Atomization Process Based on Numerical Simulation
Supercritical Martensitic Phase Transformations for Ferromagnetic Shape Memory Alloys
Tailoring Magnetic Properties in Laser Additive Fabricated Alnico-8H Via Miscibility Gap-Driven Low-Temperature Aging
The Effect of Processing Parameters on the Microstructure and Magnetic Properties of Near‑Net‑Shape NdFeB Permanent Magnets Manufactured by Direct Energy Deposition
The Manufacturing and Testing of the High Quality Soft Magnetic Amorphous and Nanocrystalline Laminations
Thermodynamic Design and Reactive Synthesis of Ferrite-Metal Composites
Thermodynamic Investigation of Rare-Earth Reduced Magnet Systems
Topology Optimization of Magnetic Materials via Micromagnetic Simulations

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